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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Engine Mechanical - 2.0L (LTG)) >> Repair Instructions - On Vehicle >> Cylinder Head Replacement >> Installation Procedure

Installation Procedure

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  1. If replacing the cylinder head, transfer all parts as necessary. Refer to Cylinder Head Assemble 
  2. Cylinder Head Gasket (3) - Install
    Fig 1: Cylinder Head Bolts
    GM2726774Courtesy of GENERAL MOTORS COMPANY
    NOTE: Do not use any sealing material.
    NOTE: Install a NEW gasket.
  3. Ensure the number 1 cylinder is at top dead center (TDC). The key on the crankshaft should be on top in the 12 o'clock position.
  4. Cylinder Head (2) - Install
  5. Install NEW bolts.

    Cylinder Head Bolt (1) - Loosely install [10x]

  6. Tighten in the sequence shown.
    Fig 2: Cylinder Head Bolt Tightening Sequence
    GM2726776Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Refer to Fastener Caution .

    Tighten

    1. First Pass:  tighten the bolts in sequence to 30 N.m (22 lb ft).
    2. Final Pass:  tighten the bolts an additional 190 degrees in sequence using the EN 45059  meter.
  7. Support engine as necessary from underneath to allow repositioning the engine support lift fixture hook to the EN-36857  Engine Lift Bracket (2). Refer to Engine Support Fixture 
    Fig 3: Engine Lift Bracket
    GM3789765Courtesy of GENERAL MOTORS COMPANY
  8. Reposition the engine support fixture lift hook from the EN-36857  Engine Lift Bracket (2) to the engine lift bracket (3).
  9. Remove the EN-36857  Engine Lift Bracket (2) and fastener (1) from the engine block.
  10. Camshaft Position Actuator and Camshaft Replacement - Intake  - Install
  11. Camshaft Position Actuator and Camshaft Replacement - Exhaust  - Install
  12. Engine Front Cover Replacement  - Install
  13. Exhaust Manifold Replacement (LTG) - Install
  14. Intake Manifold Replacement  - Install
  15. Fuel Pump Replacement - Install
  16. Camshaft Cover Replacement  - Install
  17. Change the engine oil and filter. Refer to Engine Oil and Oil Filter Replacement 
  18. Cooling System Draining and Filling (Static)Cooling System Draining and Filling (GE 47716) - Fill