Fuel Rail and Injectors Installation
WARNING: This page is about a different variant/trim than selected.
Special Tools
EN-47909 Injector Bore and Sleeve Cleaning Kit
For equivalent regional tools, refer to Special Tools .
- Clean the fuel injector bore in the cylinder head using the EN-47909 kit.
- Replace the fuel rail insulators, if necessary. Refer to Fuel Rail and Injectors Cleaning and Inspection . Replace the fuel rail bolts, if necessary.
- Replace fuel injector Teflon seals with NEW when transferring fuel rail and injectors on to service engine assembly. Refer to Fuel Rail and Injectors Cleaning and Inspection .
- Install the fuel rail (1) with injectors into the cylinder head evenly.
- Hand start the 2 outer fuel rail bolts (2) to seat the injectors into the injector bores.NOTE: Mount the bolts evenly to avoid cocking of the fuel injectors during installation.NOTE: Avoid contamination and contact damage of fuel injectors nozzle tips.
- Hand start the remaining fuel rail bolts.
- Tighten the fuel rail bolts in sequence to 25 N.m (18 lb ft).
CAUTION: Refer to Fastener Caution .
- Connect the electrical harness to the fuel rail harness connections.
- Install the fuel injection fuel rail noise shield (1).
WARNING: The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise cancelling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage and possible injury or death.