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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Engine Mechanical - 2.0L (LTG)) >> Repair Instructions - Off Vehicle >> Exhaust Manifold Cleaning and Inspection

Exhaust Manifold Cleaning and Inspection

WARNING: This page is about a different variant/trim than selected.
  1. Remove the oxygen sensor (2) from the manifold.
    Fig 1: Exhaust Manifold, Oxygen Sensor And Heat Shield
    GM2742609Courtesy of GENERAL MOTORS COMPANY
    NOTE:
    • Do not reuse the exhaust manifold-to-cylinder head gaskets. Upon installation of the exhaust manifold, install a NEW gasket. An improperly installed gasket or leaking exhaust system may effect On-Board Diagnostics (OBD) II system performance.
    • Remove the oxygen sensor prior to cleaning the manifold. Do not submerge the oxygen sensor in cleaning solvent.
  2. Clean the exhaust manifold (1) in solvent.
  3. Dry the exhaust manifold with compressed air.
    WARNING: Refer to Safety Glasses Warning .
  4. Inspect the exhaust manifold (1) for damage.
  5. Inspect the heat shield (3) for damage.
  6. Use a straight edge and a feeler gauge and measure the exhaust manifold mounting face (1) for warpage.

    An exhaust manifold face with warpage in excess of 0.25 mm (0.0100 in) may cause an exhaust leak and may effect OBD II system performance. Exhaust manifolds not within specifications must be replaced.

    Fig 2: Measuring Exhaust Manifold Mounting Face
    GM2210034Courtesy of GENERAL MOTORS COMPANY