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Home >> Chevrolet >> 2017 >> Bolt EV Premier >> Repair and Diagnosis >> Accessories & Equipment >> Interior/Exterior Trim >> Bolted Exterior Body Panels And Closures >> Repair Instructions >> Front Fender Replacement - Left Side >> Removal Procedure

Removal Procedure

WARNING:

Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.

The High Voltage Disabling procedure includes the following steps:

  • Identify how to disable high voltage.
  • Identify how to test for the presence of high voltage.
  • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

Before working on any high voltage system, be sure to wear the following Personal Protection Equipment:

  • Safety glasses with appropriate side shields when within 15 meters (50 feet) of the vehicle, either indoors or outdoors.
  • Certified and up-to-date Class "0" Insulation gloves rated at 1000V with leather protectors.
    • Visually and functionally inspect the gloves before use.
    • Wear the Insulation gloves with leather protectors at all times when working with the high voltage battery assembly, whether the system is energized or not.

Failure to follow the procedures may result in serious injury or death.

CAUTION:

When removing body panels, apply tape to corners of panel and adjacent surfaces to help prevent paint damage.

  1. Disable the high voltage system. High Voltage Disabling
  2. Fig 1: Front Fender Upper Rear Molding
    GM4551539Courtesy of GENERAL MOTORS COMPANY
  3. Front Fender Upper Rear Molding - Remove - Front Fender Upper Rear Molding Replacement
  4. Fig 2: Charge Port Housing
    GM4533912Courtesy of GENERAL MOTORS COMPANY
  5. Charge Port Housing - Remove - Charge Port Housing Replacement (Except Dubai)Charge Port Housing Replacement (Dubai)
  6. Fig 3: Front Bumper Fascia Guide
    GM4533692Courtesy of GENERAL MOTORS COMPANY
  7. Front Bumper Fascia Guide - Remove - Front Bumper Fascia Guide Replacement
  8. Fig 4: Wheelhouse Liner Screw
    GM4551626Courtesy of GENERAL MOTORS COMPANY
  9. Rocker Panel Molding - Remove - Rocker Panel Molding Replacement
  10. Fig 5: Front Fender Insulator
    GM4629844Courtesy of GENERAL MOTORS COMPANY
  11. Front Fender Insulator - Remove - Front Fender Insulator Replacement 
  12. Fig 6: Headlamp Screw
    GM4629837Courtesy of GENERAL MOTORS COMPANY
  13. Headlamp Screw - Remove
  14. Front Fender Bolt - Remove
  15. Fig 7: Front Fender Bolt
    GM4629838Courtesy of GENERAL MOTORS COMPANY
  16. Front Fender Bolt - Remove
  17. Fig 8: Front Fender
    GM4629839Courtesy of GENERAL MOTORS COMPANY
  18. Front Fender - Remove