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Home >> Chevrolet >> 2016 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 55 (Engine Mechanical - 2.0L (LTG) Or 2.5L (LKW) - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> Fuel Rail and Injectors Removal (LKW)

Fuel Rail and Injectors Removal (LKW)

WARNING: This page is about a different car, the 2015 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Fuel Rail & Injector Components (LKW)
GM2919821Courtesy of GENERAL MOTORS COMPANY
Callout Component Name
1 Fuel Injection Fuel Rail Noise Shield
NOTE: Replace the noise cancelling foam component if it is exposed to and has absorbed automotive fluids.
2 Fuel Rail Assembly Bolt (Qty: 4)
3 Fuel Rail Assembly

Procedure

  1. Disconnect the electrical harness from the fuel rail harness connection.
  2. Completely loosen the fuel rail assembly retaining bolts.
  3. Remove the 2 outermost fuel rail assembly retaining bolts and upper rubber grommet, if necessary.
  4. Install EN-49248  studs into the 2 outermost fuel rail assembly retaining bolt locations. Tighten the studs to 22 N.m (16 lb ft).
    NOTE: Use care to avoid contact with the fuel rail harness during special tool installation and fuel rail removal.
  5. Install EN-49248  remover onto each stud, and engage the hooks to the fuel rail. Install the nuts retaining the remover onto the studs and tighten until snug.
  6. Using EN-49248  remover, remove the fuel rail assembly.
    NOTE: EN-49248  will assist in the proper removal of the fuel rail assembly. Ensure that the following conditions are met:
    • Turn the handles simultaneously in order to pull the fuel rail straight out along the fuel injector axis.
    • DO NOT twist when pulling out on the fuel rail and injector assembly.

Special Tools 
EN-49248  Fuel Rail Assembly Remover
For equivalent regional tools, refer to Special Tools .