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Home >> Chevrolet >> 2015 >> Malibu LS >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 2.0L (LTG) Or 2.5L (LKW) - Repair Instructions - On Vehicle >> Repair Instructions - On Vehicle >> Intake Manifold Replacement (LKW) >> Removal Procedure

Removal Procedure

  1. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement (LKW) .
  2. Remove the PCV pipe (1). Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement (LKW) .
    Fig 1: PCV Pipe
    GM2815534Courtesy of GENERAL MOTORS COMPANY
  3. Remove the rear brake vacuum pipe (1). Refer to Power Brake Booster Vacuum Rear Pipe Replacement (LKW) .
    Fig 2: Brake Vacuum Pipe
    GM2815535Courtesy of GENERAL MOTORS COMPANY
  4. Evaporative Emission Canister Purge Solenoid Valve Replacement (LKW) »Remove (1)
    Fig 3: EVAP Canister Valve
    GM2726730Courtesy of GENERAL MOTORS COMPANY
  5. Remove the throttle body. Refer to Throttle Body Assembly Replacement (LKW) .
  6. Remove the fuel pump. Refer to Fuel Pump Replacement .
  7. Disconnect electrical connectors as necessary.
  8. Unclip the retainers attaching the fuel injector harness to the intake manifold and reposition the harness.
  9. Remove the upper intake bolts (1).
    Fig 4: Intake Bolts
    GM2815536Courtesy of GENERAL MOTORS COMPANY
  10. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
  11. Remove the lower intake manifold bolt (1).
  12. Lower the vehicle.
  13. Remove the intake manifold (2) from the vehicle.
  14. Remove the intake manifold gasket (1) and DISCARD.
    Fig 5: Intake Manifold Gasket
    GM2815742Courtesy of GENERAL MOTORS COMPANY
  15. For intake manifold cleaning and inspection. Refer to Intake Manifold Cleaning and Inspection .