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Home >> Chevrolet >> 2015 >> Malibu LS >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Engine Controls And Fuel - 2.0L (LTG) Or 2.5L (LKW) - Repair Instructions >> Repair Instructions >> Fuel Injection Fuel Rail Fuel Pressure Sensor Replacement >> Removal Procedure

Removal Procedure

  1. Fuel Pressure Relief »Relieve the fuel system pressure.
  2. Intake Manifold Replacement (LKW) and Intake Manifold Replacement (LTG) »Reposition
    NOTE: It is not necessary to completely remove the intake manifold to gain access to the fuel injection fuel rail fuel pressure sensor.
  3. Fuel Injection Fuel Rail Noise Shield Replacement »Reposition
  4. Electrical Connector (1) @ Fuel Rail Pressure Sensor (2) »Disconnect
    Fig 1: Fuel Rail Pressure Sensor
    GM4093213Courtesy of GENERAL MOTORS COMPANY
    NOTE: Applying force to the plastic housing of the sensor may damage the sensor. To tighten or loosen, apply force only to the attached hexagon.
  5. Fuel Rail Pressure Sensor (2) @ Fuel Injection Fuel Rail (3)»Remove and DISCARD
    NOTE: Some fuel may leak from the fuel rail fuel pressure sensor orifice after the sensor is removed. Dry the area around this orifice after the removal of the sensor using a lint free cloth and Inspect the fuel rail pressure sensor sealing surface. The surface should be free of fuel, debris and burrs.