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Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Engine Controls And Fuel - 1.8L (LUW, LWE) - Repair Instructions) >> Repair Instructions >> Fuel Tank Vent Pipe Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
WARNING: Refer to Gasoline/Gasoline Vapors Warning
WARNING: Refer to Safety Goggles and Fuel Warning
WARNING:

In order to reduce the risk of fire and personal injury observe the following items:

  • Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
  • Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
  • Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour or more than 90°C (194°F) for any extended period.
  • Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)
  1. Open the hood.
  2. Disconnect the battery negative cable Battery Negative Cable Disconnection and Connection .
  3. Remove the fuel tank vent pipe (2) from the evaporative emission canister purge solenoid valve (1) and from the clip (3).
    Fig 1: Fuel Tank Vent Pipe And Evaporative Emission Canister Purge Solenoid Valve
    GM2372982Courtesy of GENERAL MOTORS COMPANY
  4. Open the upper bulk head clip (2).
    Fig 2: Fuel Tank Vent Pipe
    GM2191617Courtesy of GENERAL MOTORS COMPANY
  5. Remove the fuel tank vent pipe (1) from the upper bulkhead clip.
  6. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  7. Remove and DISCARD the exhaust front hanger bracket bolt (3).
    Fig 3: Front Exhaust Hanger Bracket And Bolt
    GM2538049Courtesy of GENERAL MOTORS COMPANY
  8. Remove and DISCARD the frame reinforcement bolt (2).
  9. Loosen the drive train and front suspension frame bolt (1).
  10. Rotate the right frame reinforcement (1) to a position shown to get access to the fuel pipes.
    Fig 4: Right Frame Reinforcement
    GM2538051Courtesy of GENERAL MOTORS COMPANY
  11. Open the 4 fuel pipe clips (2).
    Fig 5: Fuel Feed Pipe And Clips
    GM2191622Courtesy of GENERAL MOTORS COMPANY
  12. Remove the lower bulk head clip.
  13. Disconnect the evaporative emission canister fuel vent pipe connector (1) from the fuel tank vent pipe (3). Refer to Plastic Collar Quick Connect Fitting Service .
    Fig 6: Evaporative Emission Canister Fuel Vent Pipe Connector
    GM2372983Courtesy of GENERAL MOTORS COMPANY
  14. Close the fuel tank vent pipe and emission canister fuel vent pipe with suitable caps.
  15. Open the fuel pipe clip (2) and remove the fuel tank vent pipe (3).
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