Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install the intake camshaft (1).
NOTE: Lubricate with clean engine oil.
- Install the 4 intake camshaft bearing cover Numbers 2-5.NOTE: Note the identification marking on the camshaft bearing cover.
- Install the 8 intake camshaft bearing cover bolts and tighten in a spiral from the inside to the outside to 8 N.m (71 lb in).CAUTION: Refer to Fastener Caution .
- Install the exhaust camshaft (1).
NOTE: Lubricate with clean engine oil.
- Install the 4 exhaust camshaft bearing cover Numbers 6-9.NOTE: Note the identification marking on the camshaft bearing cover.
- Install the 8 exhaust camshaft bearing cover bolts and tighten in a spiral from the inside to the outside to 8 N.m (71 lb in).
- Clean sealing surfaces of the first camshaft bearing support and the cylinder head with a suitable tool.
NOTE: Sealing surfaces must be free from oil and grease.
Clean oil duct from any sealant residue.
- Apply surface sealant to sealing surfaces (1) of the first camshaft bearing cap thinly and evenly.
NOTE:
- Sealing surfaces must be free from oil and grease.
- It is essential to ensure that no sealant is applied outside the marked sealing areas.
- The grooves adjacent to the sealing surfaces must remain free from sealant.
- Position the first camshaft bearing cap on the cylinder block and tighten the bolts approximately to 2 N.m (18 lb in).
- Install the first camshaft bearing cap (1).
NOTE: No sealant may reach the camshafts.
- Install the first camshaft bearing cap bolts and tighten to 8 N.m (71 lb in).NOTE: Note installation sequence 1-4.
- Install 2 NEW sealing rings to the camshafts.
- Tighten the seal ring with EN-422 installer (3) on the camshaft until this is in contact with the cylinder head.
- To install, use camshaft sprocket bolt (1) in conjunction with shims (2) with a total thickness of approximately 10 mm (0.394 in).
- Remove the EN-422 installer (3).
- Turn the intake camshaft against the direction of engine rotation.
- Install EN-6628-A locking tool.
- Turn the exhaust camshaft in the direction of rotation of the engine.
- Install EN-6628-A locking tool.
- Install exhaust camshaft position sensor. Refer to Camshaft Position Sensor Replacement .
- Install intake camshaft position sensor. Refer to Camshaft Position Sensor Replacement .
- Install the rear timing belt cover. Refer to Timing Belt Rear Cover Replacement .
- Install the camshaft adjuster. Refer to Camshaft Position Actuator Adjuster Replacement .