LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Manual Transmission - M32) >> Repair Instructions - On Vehicle >> Input and Main Shaft Bearing Replacement >> Input Shaft Bearing Replacement

Input Shaft Bearing Replacement

WARNING: This page is about a different variant/trim than selected.
  1. Clean the input shaft.
  2. Dry the input shaft
  3. Clamp the input shaft (2) into a vise, using aluminum protective jaws (3).
    Fig 1: Identifying Input Shaft And Bearing Retainer Bolt
    GM4081109Courtesy of GENERAL MOTORS COMPANY
  4. Remove and DISCARD the input shaft bearing retainer bolt (1) from the input shaft.
  5. Determine the correct function side of DT-60000-60  installer (2)
    Fig 2: Identifying DT-60000-60 Installer
    GM4081111Courtesy of GENERAL MOTORS COMPANY
    NOTE:
    • DT-60000-60  installer is used to support the input shaft and to push on the bearings of the two main shafts.
    • Select the correct function side of DT-60000-60  installer to support the input shaft, according to the input shaft diameter at position "X".
    • Input shaft (1) Diameter "X" = 24.5 mm (0.96 in): Function side "A"
    • Input shaft (1) Diameter "X" = 26.0 mm (1.02 in): Function side "B"
  6. Insert the input shaft (1) into the DT-60000-60  installer (2). Make sure to use the correct function side of the DT-60000-60  installer, according to the input shaft diameter.
    Fig 3: Identifying Input Shaft And DT-60000-60
    GM4081112Courtesy of GENERAL MOTORS COMPANY
  7. Cut in the bearing cage (2) of the input shaft outer bearing in several places on the top, using side cutting pliers (1).
    Fig 4: Identifying Bearing Cage
    GM4081113Courtesy of GENERAL MOTORS COMPANY
  8. Cut in the bearing cage (2) of the input shaft outer bearing in several places on the bottom, using side cutting pliers (1). If necessary, use a screwdriver (3) to lift the cage.
    Fig 5: Locating Bearing Cage
    GM4081114Courtesy of GENERAL MOTORS COMPANY
  9. Remove and DISCARD the cage.
  10. Remove and DISCARD all rollers.
  11. Install the DT-60000-10  remover (1) to the outer bearing inner ring (2) of the input shaft, make sure of proper seat (arrow).
    Fig 6: Identifying DT-60000-10 Remover And Outer Bearing Inner Ring
    GM4081116Courtesy of GENERAL MOTORS COMPANY
  12. Tighten 2 nuts of the DT-60000-10  remover.
  13. Support the outer bearing inner ring (3) using the DT-60000-10  remover (1).
    Fig 7: Identifying Outer Bearing Inner Ring And DT-60000-10 Remover And EN-235-5-1 Arbor
    GM4081117Courtesy of GENERAL MOTORS COMPANY
  14. Remove the outer bearing inner ring from the input shaft. Press out the input shaft using the EN-235-5-1  arbor (2).
    NOTE: Hold the input shaft before pressing is finished, the input shaft must not fall to the floor.
  15. Remove the DT-60000-10  remover (1) from the outer bearing inner ring (2).
    Fig 8: Identifying DT-60000-10 Remover And Inner Bearing Inner Ring
    GM4081118Courtesy of GENERAL MOTORS COMPANY
  16. DISCARD the outer bearing inner ring.
  17. Cut in the bearing cage (2) of the input shaft inner bearing in several places on the top, using side cutting pliers (1).
    Fig 9: Cutting Bearing Cage
    GM2811185Courtesy of GENERAL MOTORS COMPANY
  18. Cut in the bearing cage (2) of the input shaft inner bearing in several places on the bottom, using side cutting pliers (1).
    Fig 10: Cutting Bearing Cage Of Input Shaft Bearing
    GM2811189Courtesy of GENERAL MOTORS COMPANY
  19. Remove and DISCARD the cage (2).
  20. Remove and DISCARD all rollers.
  21. Install the DT-60000-10  remover (1) to the inner bearing inner ring (2) of the input shaft, make sure of proper seat.
    Fig 11: Bearing Removal Tool
    GM2811191Courtesy of GENERAL MOTORS COMPANY
  22. Tighten the 2 nuts of the DT-60000-10  remover.
  23. Support the inner bearing inner ring using the DT-60000-10  remover (1).
    Fig 12: Removal Tool And Inner Bearing Inner Ring
    GM2811192Courtesy of GENERAL MOTORS COMPANY
  24. Remove the inner bearing inner ring from the input shaft (2). Press out the input shaft.
    NOTE: Hold the input shaft before pressing is finished, the input shaft must not fall to the floor.
  25. Remove the DT-60000-10  remover (1) from the inner bearing inner ring (2).
    Fig 13: Identifying DT-60000-10 Remover And Inner Bearing Inner Ring
    GM4081118Courtesy of GENERAL MOTORS COMPANY
  26. DISCARD the inner bearing inner ring.
  27. Re-cut the input shaft bearing retainer bolt whole thread in the input shaft.
    Fig 14: Identifying Input Shaft And Bearing Retainer Bolt
    GM4081109Courtesy of GENERAL MOTORS COMPANY
  28. Clean all components of the input shaft.
  29. Dry all components of the input shaft.
  30. Check all components of the input shaft for damage.
    NOTE: Damaged input shaft parts must not be installed.
  31. Support the input shaft using the DT-60000-60  installer (2). Make sure to use the correct function side of the DT-60000-60  installer, according to the input shaft diameter.
    Fig 15: Input Shaft Support Sleeve
    GM2811197Courtesy of GENERAL MOTORS COMPANY
  32. Press on NEW outer bearing (3) to the input shaft, using the DT-6339  installer (1).
  33. Mark the NEW bearing cup of the input shaft bearing with I, in order to arrange the bearing cup later to the input shaft.
    Fig 16: Identifying Bearing Cup Of Input Shaft Bearing
    GM4088078Courtesy of GENERAL MOTORS COMPANY
    NOTE: Use a permanent marker.
  34. Clamp input shaft (2) into a vise, using aluminum protective jaws (3).
    Fig 17: Identifying Input Shaft And Bearing Retainer Bolt
    GM4081109Courtesy of GENERAL MOTORS COMPANY
    NOTE: Input shaft thread must be free from oil and grease.
  35. Apply thread lock agent to the NEW input shaft bearing retainer bolt (1).
  36. Install NEW input shaft bearing retainer bolt to the input shaft and tighten to 55 N.m (41 lb ft).
    CAUTION: Fastener Caution
  37. Press on NEW inner bearing (2) to the input shaft, using the DT-60000-60  installer (1). Make sure to use the correct function side of the DT-60000-60  installer according to the input shaft diameter.
    Fig 18: Pressing Inner Bearing On Input Shaft
    GM2811201Courtesy of GENERAL MOTORS COMPANY
  38. Check the input shaft for damage.
    NOTE: A damaged input shaft must not be installed.
scientia non olet · About LEMON Manuals