Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Ignition OFF and all vehicle systems OFF, disconnect the B75C Multifunction Intake Air Sensor. It may take up to 2 minutes for all vehicle systems to power down.NOTE:
- You must perform the Circuit/System Verification before proceeding with the Circuit/System Testing.
- You must perform the Diagnostic Repair Verification after completing the Circuit/System Testing.
- Test for less than 2 Ω between the low reference circuit terminal 7 and ground.
- If 2 Ω or greater
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open or high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If less than 2 Ω
- Ignition ON.
- Test for 4.8-5.2 V between the 5 V reference circuit terminal 2 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the 5 V reference circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the 5 V reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Ignition ON, test for less than 1 V between the 5 V reference circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If between 4.8-5.2 V
- Ignition ON, test for 4.8-5.2 V between the signal circuit terminal 8 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.NOTE: If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.
- Ignition ON, test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If between 4.8-5.2 V
- Ignition ON, verify the scan tool IAT Sensor 1 parameter is colder than -39°C (-38°F).
- If warmer than -39°C (-38°F).
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit terminal 8 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If colder than -39°C (-38°F).
- Ignition OFF, install a 3 A fused jumper wire between the signal circuit terminal 8 and the low reference circuit terminal 7.
- Verify the scan tool IAT Sensor 1 parameter is warmer than 148°C (298°F).
- If colder than 148°C (298°F).
- Ignition OFF, remove the jumper wire, disconnect the harness connector at the K20 Engine Control Module, ignition ON.
- Test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V
- Ignition OFF.
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If warmer than 148°C (298°F).
- Ignition ON. Test for 4.8-5.2 V between the IAT 2 signal circuit terminal 1 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.NOTE: If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.
- Ignition ON, test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If between 4.8-5.2 V
- Ignition OFF, connect the leads of the EL-38522-A
Variable Signal Generator as follows:
- Red lead to the signal circuit terminal 1 at the harness connector
- Black leads to ground
- Battery voltage supply lead to B+
- Set the EL-38522-A
Variable Signal Generator to the following specifications.
- Signal switch to 5 V
- Duty Cycle switch to 50 % (Normal)
- Frequency switch to 30 Hz
- Ignition ON, verify the scan tool IAT Sensor 2 parameter is between 28-32 Hz.
- If not between 28-32 Hz
Replace the K20 Engine Control Module.
- If between 28-32 Hz
- If not between 28-32 Hz
- Test or replace the B75C Multifunction Intake Air Sensor.