Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Ignition Off and all vehicle systems Off, disconnect harness connector at the G33 Reductant Pump Motor. It may take up to 2 minutes for all vehicle systems to power down.
- Test for less than 5 Ω between the low reference circuit terminal 4 and ground.
- If greater than 5 Ω
- Disconnect the harness connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If less than 5 Ω
- Test for less than 1 V between the G33 Reductant Pump Motor supply voltage circuit terminal 3 and ground.
- If greater than 1 V
- Disconnect the harness connector at the K20 Engine Control Module.
- Test for less than 1 V on the supply voltage circuit end to end.
- If greater than 1 V, repair the short to voltage in the circuit.
- If less than 1 V, replace the K20 Engine Control Module
- If less than 1 V
- Ignition On.
- Test for battery voltage between the G33 Reductant Pump Motor supply voltage circuit terminal 3 and ground.
- If less than battery voltage
- Ignition Off, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance in the supply voltage circuit to ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- If infinite resistance
- Test for less than 2 Ω in the supply voltage circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If battery voltage is present
- Test for 2.5-4.5 V between the G33 Reductant Pump Motor control circuit terminal 5 and ground.
- If less than 2.5 V
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- If infinite resistance
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 4.5 V
- Ignition Off, disconnect the harness connector at the K20 Engine Control Module.
- Ignition On.
- Test for less than 1 V between the control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If between 2.5-4.5 V
- Connect a test lamp between the G33 Reductant Pump Motor control circuit terminal 5 and the G33 Reductant Pump Motor supply voltage circuit terminal 3.
- Verify the test lamp illuminates or flashes when commanding the reductant pump to 80% with a scan tool.
- If the test lamp does not illuminate or flash
Replace the K20 Engine Control Module.
- If the test lamp does illuminate or flash
- If the test lamp does not illuminate or flash
- Replace the G33 Reductant Pump.