Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
NOTE:
- You must perform the Circuit/System Verification before proceeding with the Circuit/System Testing.
- You must perform the Diagnostic Repair Verification after completing the Circuit/System Testing.
- Verify the integrity of the entire air induction system by verifying that none of the following conditions exist:
- A MAP Sensor seal that is leaking, missing or damaged
- An intake manifold resonator with a leaking seal or a cracked or broken housing
- A dirty or deteriorating air filter element
- A leaking, loose, disconnected or cracked positive crankcase ventilation (PCV) valve, pipe or seal
- Improper operation of the PCV system
- A restricted or collapsed air intake duct
- A misaligned or damaged air intake duct
- Any objects blocking the air inlet probe of the mass air flow/intake air temperature sensor
- Any contamination or debris on the sensing elements in the probe of the mass air flow/intake air temperature sensor
- A cracked or damaged mass air flow sensor housing
- Any water intrusion in the induction system
- Any snow or ice build-up at the air cleaner, mass air flow or manifold absolute pressure sensors in cold climates
- An intake manifold leak
- If a condition exists
Repair as necessary.
- If no condition exists
- Ignition OFF and all vehicle systems OFF. It may take up to 2 min for all vehicle systems to power down. Disconnect the B74 Manifold Absolute Pressure Sensor.
- Test for less than 2 Ω between the low reference circuit terminal 1 and ground.
- If 2 Ω or greater
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If less than 2 Ω
- Ignition ON, test for 4.8-5.2 V between the 5 V reference circuit terminal 3 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the 5 V reference circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the 5 V reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
NOTE: If the signal circuit is shorted to a voltage the ECM or the MAP Sensor may be damaged.- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Ignition ON, test for less than 1 V between the 5 V reference circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If between 4.8-5.2 V
- Verify the scan tool MAP Sensor voltage parameter is less than 0.2 V.
- If 0.2 V or greater
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Ignition ON, test for less than 1 V between the signal circuit terminal 4 and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If less than 0.2 V
- Install a 3 A fused jumper wire between the signal circuit terminal 4 and the 5 V reference circuit terminal 3.
- Verify the scan tool MAP Sensor voltage parameter is greater than 4.5 V.
- If 4.5 V or less
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit terminal 4 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open or high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 4.5 V
- Test or replace the B74 Manifold Absolute Pressure Sensor.