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Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (Engine Controls And Fuel - 1.4L (LUJ LUV) - DTC P0010 To DTC P0246) >> Diagnostic Information and Procedures >> DTC P0096 or P0111: Intake Air Temperature (IAT) Sensor >> Circuit/System Testing

Circuit/System Testing

WARNING: This page is about a different car, the 2015 Chevrolet Trax and 2015 Buick Encore. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.

  1. Check the integrity of the entire air induction system and verify that none of the following conditions exist:
    • A loose or disconnected charge air cooler hose or pipe; where equipped
    • A blocked or obstructed charge air cooler, including: after-market grill covers; where equipped
    • Any snow or ice build-up at the charge air cooler in cold climates; where equipped
    • Any mud or dirt build-up at the charge air cooler; where equipped
    • A restricted or collapsed air intake duct
    • An intake manifold leak
    • A MAP sensor seal that is leaking, missing, or damaged
    • A misaligned or damaged air intake duct
    • Any water intrusion in the induction system
    • An Intake Manifold Resonator with a leaking seal, or a cracked or broken housing
    • If a condition exists 

      Repair or replace component as appropriate.

    • If no condition exists 
  2. Ignition OFF, and all vehicle systems OFF, it may take up to 2 min. for all vehicle systems to power down. Disconnect the harness connector at the B75C Multifunction Intake Air sensor.
  3. Test for less than 2 Ω between the low reference circuit terminal 7 and ground.
    • If 2 Ω or greater 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for less than 2 Ω in the low reference circuit end to end.
      • If 2 Ω or greater, repair the open or high resistance in the circuit.
      • If less than 2 Ω replace the K20 Engine Control Module.
    • If less than 2 Ω 
  4. Ignition ON, test for 4.8-5.2 V between the 5 V reference circuit terminal 2 and ground.
    • If less than 4.8 V 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for infinite resistance between the signal circuit and ground.
      • If less than infinite resistance, repair the short to ground on the circuit.
      • If infinite resistance
    3. Test for less than 2 Ω in the signal circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If greater than 5.2 V 
      NOTE:

      If the 5 V reference circuit is shorted to a voltage the engine control module or the sensor may be damaged.

    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Ignition ON, test for less than 1 V between the 5 V reference circuit and ground.
      • If 1 V or greater, repair the short to voltage on the circuit.
      • If less than 1 V, replace the K20 Engine Control Module.
    • If between 4.8-5.2 V 
  5. Ignition ON, test for 4.8-5.2 V between the signal circuit terminal 8 and ground.
    • If less than 4.8 V 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for infinite resistance between the signal circuit and ground.
      • If less than infinite resistance, repair the short to ground on the circuit.
      • If infinite resistance
    3. Test for less than 2 Ω in the signal circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If greater than 5.2 V 
      NOTE:

      If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.

    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Ignition ON, test for less than 1 V between the signal circuit and ground.
      • If 1 V or greater, repair the short to voltage on the circuit.
      • If less than 1 V, replace the K20 Engine Control Module.
    • If between 4.8-5.2 V 
  6. Ignition ON, verify the scan tool IAT Sensor 1 parameter is colder than -39°C (-38°F).
    • If warmer than -39°C (-38°F). 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for infinite resistance between the signal circuit terminal 8 and ground.
      • If less than infinite resistance, repair the short to ground on the circuit.
      • If infinite resistance
    3. Test for less than 2 Ω in the signal circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If colder than -39°C (-38°F). 
  7. Ignition OFF, install a 3 A fused jumper wire between the signal circuit terminal 8 and the low reference circuit terminal 7.
  8. Verify the scan tool IAT Sensor 3 parameter is warmer than 150°C (302°F).
    • If colder than 150°C (302°F). 
    1. Ignition OFF, remove the jumper wire, disconnect the harness connector at the K20 Engine Control Module, ignition ON.
    2. Test for less than 1 V between the signal circuit and ground.
      • If 1 V or greater, repair the short to voltage on the circuit.
      • If less than 1 V
    3. Ignition OFF.
    4. Test for less than 2 Ω in the signal circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If warmer than 150°C (302°F). 
  9. Ignition ON, test for 4.8-5.2 V between the signal terminal 1 and ground.
    • If less than 4.8 V 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for infinite resistance between the signal circuit and ground.
      • If less than infinite resistance, repair the short to ground on the circuit.
      • If infinite resistance
    3. Test for less than 2 Ω in the signal circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If greater than 5.2 V 
      NOTE:

      If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.

    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Ignition ON, test for less than 1 V between the signal circuit and ground.
      • If 1 V or greater, repair the short to voltage on the circuit.
      • If less than 1 V, replace the K20 Engine Control Module.
    • If between 4.8-5.2 V 
  10. Determine if EL-38522-A   Variable Signal Generator or equivalent is available.
    • EL-38522-A, Variable Signal Generator; or equivalent is not available 
    1. Replace the K20 Engine Control Module.
    2. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the freeze frame/failure records data.
    3. Verify the DTC does not set.
      • If the DTC sets 

        Test or replace the B75C Multifunction Intake Air sensor.

      • If no DTCs set 
    4. Circuits, ECM, and the sensors test OK, refer to step 18.
    • EL-38522-A, Variable Signal Generator; or equivalent is available 
  11. Ignition OFF, connect the leads of the EL-38522-A   Variable Signal Generator as follows:
    • Red lead to the signal circuit terminal 1 at the harness connector
    • Black leads to ground
    • Battery voltage supply lead to B+
  12. Set the EL-38522-A   Variable Signal Generator to the following specifications.
    • Signal switch to 5 V
    • Duty Cycle switch to 50 % (Normal)
    • Frequency switch to 30 Hz
  13. Ignition ON, verify the scan tool IAT Sensor 2 parameter is between 28-32 Hz.
    • If not between 28-32 Hz 

      Replace the K20 Engine Control Module.

    • If between 28-32 Hz 
  14. Ignition OFF and all vehicle systems OFF, disconnect the B111B Turbocharger Boost/Intake Air Temperature sensor. It may take up to 2 min for all vehicle systems to power down.
  15. Test for less than 2 Ω between the low reference circuit terminal 1 and ground.
    • If 2 Ω or greater 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for less than 2 Ω in the low reference circuit end to end.
      • If 2 Ω or greater, repair the open or high resistance in the circuit.
      • If less than 2 Ω replace the K20 Engine Control Module.
    • If less than 2 Ω 
  16. Ignition ON, test for 4.8-5.2 V between the signal circuit terminal 2 and ground.
    • If less than 4.8 V 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for infinite resistance between the signal circuit and ground.
      • If less than infinite resistance, repair the short to ground on the circuit.
      • If infinite resistance
    3. Test for less than 2 Ω in the signal circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If greater than 5.2 V 
      NOTE:

      If the signal circuit is shorted to a voltage the engine control module or the sensor may be damaged.

    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Ignition ON, test for less than 1 V between the signal circuit and ground.
      • If 1 V or greater, repair the short to voltage on the circuit.
      • If less than 1 V, replace the K20 Engine Control Module.
    • If between 4.8-5.2 V 
  17. Test or replace the appropriate temperature sensor.
  18. All OK.
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