Circuit/System Testing
WARNING: This page is about a different car, the 2015 Chevrolet Trax and 2015 Buick Encore. However, it is still accessible from the selected car via links, so may be relevant.
Inoperative in All Speeds
- Ignition OFF, disconnect the harness connector at the R10 Cooling Fan Resistor.
- Verify a test lamp illuminates between the ground circuit terminal 1 and B+.
- If the test lamp does not illuminate
- Ignition OFF, remove the test lamp.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If the test lamp illuminates
- Test or replace the G10 Cooling Fan Motor. Replace the cooling fan fuses if necessary.
Low, Medium, or High Speed Inoperative
- Ignition OFF.
- Disconnect the following cooling fan relays, ignition ON:
- KR20C Cooling Fan Low Speed Relay
- KR20D Cooling Fan High Speed Relay
- KR20E Cooling Fan Speed Control Relay
- KR20F Cooling Fan Relay
- KR20P Cooling Fan Medium Speed Relay
- Verify a test lamp illuminates between ground and each of the cooling fan relay B+ circuit terminals listed below:
- KR20C Cooling Fan Low Speed Relay terminal 30/3
- KR20D Cooling Fan High Speed Relay terminal 30/3
- KR20P Cooling Fan Medium Speed Relay terminal 30/3
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF, remove the test lamp.
- Test for less than 2 Ω in the appropriate relay B+ circuit, end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, disconnect the harness connector at the R10 Cooling Fan Resistor.
- Test for infinite resistance between the appropriate relay controlled output circuit terminal listed below and ground:
- KR20C Cooling Fan Low Speed Relay terminal 87/5
- KR20D Cooling Fan High Speed Relay terminal 87/5
- KR20P Cooling Fan Medium Speed Relay terminal 87/5
- If less than infinite resistance, repair the short to ground in the circuit.
- If infinite resistance, test or replace the G10 Cooling Fan Motor, replace the fuse as necessary.
- If the test lamp illuminates
- Verify a test lamp illuminates between the KR20F Cooling Fan Relay output circuit terminal 87/5 and B+.
- If the test lamp does not illuminate
- Ignition OFF, remove the test lamp.
- Test for less than 2 Ω in the ground circuit, end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If the test lamp illuminates
- Ignition OFF, Install the KR20F Cooling Fan Relay, ignition ON.
- Verify a test lamp illuminates between each of the cooling fan relay ignition circuit terminals listed below and ground:
- KR20C Cooling Fan Low Speed Relay terminal 86/1
- KR20E Cooling Fan Speed Control Relay terminal 85/2 and 30/3
- If the test lamp does not illuminate at each terminal
- Ignition OFF, remove the test lamp.
- Test for less than 2 Ω between the appropriate relay ignition circuit terminal and the fuse.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp illuminates at each terminal
- Command the cooling fan ON at low speed with a scan tool.
- Verify a test lamp illuminates between B+ and each of the relay control circuit terminals listed below:
- KR20C Cooling Fan Low Speed Relay terminal 85
- KR20E Cooling Fan Speed Control Relay terminal 86
- If the test lamp does not illuminate
- Ignition OFF, remove the test lamp and disconnect the KR20F Cooling Fan Relay.
- Test for less than 2 Ω between the KR20F Cooling Fan Relay terminal 30/3 and the relay control circuit terminals listed below:
- KR20C Cooling Fan Low Speed Relay terminal 85
- KR20E Cooling Fan Speed Control Relay terminal 86
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the KR20F Cooling Fan Relay.
- If the test lamp illuminates
- Ignition OFF, install the KR20E Cooling Fan Speed Control Relay, ignition ON.
- Command the cooling fan ON at low speed with a scan tool.
- Verify a test lamp illuminates between the KR20D Cooling Fan High Speed Relay ignition circuit terminal 85/1 and ground.
- If the test lamp does not illuminate
- Ignition OFF, remove the test lamp and disconnect the KR20E Cooling Fan Speed Control Relay.
- Test for less than 2 Ω between the KR20D Cooling Fan High Speed Relay terminal 85/1 and KR20E Cooling Fan Speed Control Relay terminal 87/5.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the KR20E Cooling Fan Speed Control Relay.
- If the test lamp illuminates
- Ignition OFF, install all of the previously removed cooling fan relays. Disconnect the harness connector at the R10 Cooling Fan Resistor, ignition ON.
- Command the cooling fan ON at high speed with a scan tool.
- Verify a test lamp illuminates between ground and each of the R10 Cooling Fan Resistor circuit terminals listed below:
- R10 Cooling Fan Resistor low speed circuit terminal 2
- R10 Cooling Fan Resistor medium speed circuit terminal 3
- R10 Cooling Fan Resistor high speed circuit terminal 4
- If the test lamp does not illuminate at each terminal
- Ignition OFF, remove the test lamp.
- Disconnect the appropriate relay from the list below:
- KR20C Cooling Fan Low Speed Relay
- KR20D Cooling Fan High Speed Relay
- KR20P Cooling Fan Medium Speed Relay
- Test for less than 2 Ω in the relay controlled output circuit, end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, test or replace the relay.
- If the test lamp illuminates at each terminal
- Test or replace the G10 Cooling Fan Motor.