LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 24 (Instrument Panel System Displays And Gauges) >> Diagnostic Information and Procedures >> DTC P0461-P0464, P2066, P2067, or P2068: Fuel Level Sensor (AWD) >> Circuit/System Testing

Circuit/System Testing

WARNING: This page is about a different car, the 2015 Chevrolet Trax and 2015 Buick Encore. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

Circuit/System Verification must be performed before proceeding with Circuit/System Testing.

Primary Fuel Level Sensor Malfunction

  1. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the A7 Fuel Pump and Level Sensor Assembly. It may take up to 2 minutes for all vehicle systems to power down.
  2. Test for less than 10 Ω between the low reference circuit terminal 3 and ground.
    • If 10 Ω or greater 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for less than 2 Ω in the low reference circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If less than 10 Ω 
  3. Ignition ON.
  4. Verify the scan tool Fuel Level Sensor Left Tank parameter is greater than 4.8 V.
    • If 4.8 V or less 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for infinite resistance between the signal circuit terminal 4 and ground.
      • If less than infinite resistance, repair the short to ground on the circuit.
      • If infinite resistance, replace the K20 Engine Control Module.
    • If greater than 4.8 V 
  5. Install a 3 A fused jumper wire between the signal circuit terminal 4 and the low reference circuit terminal 3.
  6. Verify the scan tool Fuel Level Sensor Left Tank parameter is less than 0.2 V.
    • If 0.2 V or greater 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, ignition ON.
    2. Test for less than 1 V between the signal circuit and ground.
      • If 1 V or greater, repair the short to voltage on the circuit.
      • If less than 1 V
    3. Ignition OFF
    4. Test for less than 2 Ω in the signal circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If less than 0.2 V 
  7. Test or replace the B46 Fuel Level Sensor.

Secondary Fuel Level Sensor Malfunction

  1. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the B46B Fuel Level Sensor - Secondary. It may take up to 2 minutes for all vehicle systems to power down.
  2. Test for less than 10 Ω between the low reference circuit terminal 3 and ground.
    • If 10 Ω or greater 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for less than 2 Ω in the low reference circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If less than 10 Ω 
  3. Ignition ON.
  4. Verify the scan tool Fuel Level Sensor Right Tank parameter is greater than 4.8 V.
    • If 4.8 V or less 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
    2. Test for infinite resistance between the signal circuit terminal 4 and ground.
      • If less than infinite resistance, repair the short to ground on the circuit.
      • If infinite resistance, replace the K20 Engine Control Module.
    • If greater than 4.8 V 
  5. Install a 3 A fused jumper wire between the signal circuit terminal 4 and the low reference circuit terminal 3.
  6. Verify the scan tool Fuel Level Sensor Right Tank parameter is less than 0.2 V.
    • If 0.2 V or greater 
    1. Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, ignition ON.
    2. Test for less than 1 V between the signal circuit and ground.
      • If 1 V or greater, repair the short to voltage on the circuit.
      • If less than 1 V
    3. Ignition OFF
    4. Test for less than 2 Ω in the signal circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • If less than 0.2 V 
  7. Test or replace the B46B Fuel Level Sensor - Secondary.
scientia non olet · About LEMON Manuals