Installation Procedure
- For cleaning and inspection procedure, refer to Piston, Connecting Rod and Bearing Cleaning and Inspection .
- Assemble the NEW piston and connecting rod. Refer to Piston and Connecting Rod Assemble .
- Adjust the piston ring joints as followed:
- Upper compression ring (1)
- Lower compression ring (4)
- Oil ring (2) or (3)
- Oil ring spacer (5)
- The arrow (1) on the piston head must point to the timing side.
- The markings on the connecting rods (2) must point to the transmission side.
- Lubricate the piston rings, piston, inner cylinder bore surface and a piston ring compressor with clean engine oil.
- Install the piston ring compressor in order to compress the piston rings.
- Install the pistons (1) in compound with connecting rods (2) and upper connecting rod bearings (3) to the engine block and to the crankshaft.
- Install the 2 connecting rod bearings and the 2 connecting rod bearing caps (2) of cylinder 1 and 4.
NOTE: The flarings (arrows) on the connecting rod bearing caps must point to the transmission side. The connecting rod bearing caps must be installed in their original position.
- Install the 4 NEW connecting rod bearing cap bolts (1) and tighten in the following sequence:CAUTION: Refer to Fastener Caution .CAUTION: Refer to Torque-to-Yield Fastener Caution .
- Tighten the connecting rod bearing cap bolts to 25 N.m (18 lb ft).
- Tighten the connecting rod bearing cap bolts an additional 45 degrees. Use EN-470-B wrench.
- Rotate the crankshaft 180 degrees.
- Install the 2 connecting rod bearings and the 2 connecting rod bearing caps (2) of cylinder 3 and 2.
NOTE: The flarings (arrows) on the connecting rod bearing caps must point to the transmission side. The connecting rod bearing caps must be installed in their original position.
- Install the 4 NEW connecting rod bearing cap bolts (1) and tighten in the following sequence:CAUTION: Refer to Fastener Caution .
- Tighten the connecting rod bearing cap bolts to 25 N.m (18 lb ft).
- Tighten the connecting rod bearing cap bolts an additional 45 degrees. Use EN-470-B wrench.
- Install the oil pan. Refer to Oil Pan Replacement .
- Lower the vehicle.
- Install the cylinder head. Refer to Cylinder Head Replacement .
- Close the hood.