Radiator and Charge Air Cooler Bracket Repair
- Remove the radiator. Refer to Radiator Replacement (1.4L LUV with Manual Transmission and 2.0L Diesel LUZ) , Radiator Replacement (1.8L LUW and LWE) and Radiator Replacement (1.4L LUV with Automatic Transmission) .
- Drill hole in the charge air cooler bracket and radiator bracket (2) using a 7 mm (0.28 in) drill.
- Install the j-clip (3) to the radiator.
- Install the radiator. Refer to Radiator Replacement (1.4L LUV with Manual Transmission and 2.0L Diesel LUZ) , Radiator Replacement (1.8L LUW and LWE) and Radiator Replacement (1.4L LUV with Automatic Transmission) .
- Install the repair bolt (1) with locking compound and tighten to 5 N.m (45 lb in).CAUTION: Refer to Fastener Caution .