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Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Charge Air Cooler Replacement (Manual Transmission) >> Removal Procedure

Removal Procedure

  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .
  3. Remove the radiator upper air seal.
  4. Remove the left and right side radiator air baffles.
  5. Remove the charge air cooler inlet air hose from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement .
  6. Remove the charge air cooler outlet air hose from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission) and Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission) .
  7. Unclip the air conditioning condenser (2) from the charge air cooler (1).
    Fig 1: Identifying Air Conditioning Condenser And Charge Air Cooler
    GM2191755Courtesy of GENERAL MOTORS COMPANY
  8. Reposition the air conditioning condenser (2) forward and below the front bumper impact bar.
  9. Unclip the charge air cooler (2) from the radiator (1).
    Fig 2: Identifying Charge Air Cooler And Radiator
    GM2191757Courtesy of GENERAL MOTORS COMPANY
  10. Lift the charge air cooler (2) up and away from the radiator (1).
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