Circuit/System Testing
- Ignition OFF, disconnect the harness connector at the E41 Engine Coolant Thermostat Heater, Ignition ON.
- Verify that a test lamp illuminates between the ignition circuit terminal 2 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF, remove the test lamp.
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp.
- Test for infinite resistance between the ignition circuit and ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- If infinite resistance, test all the components connected to fuse and replace as necessary.
- If the test lamp illuminates
- Connect a test lamp between the ignition circuit terminal 2 and the control circuit terminal 1, command the Engine Coolant Thermostat Heater to Increase to 100% and Decrease to 0% with a scan tool.
- Verify that a test lamp turns On and OFF.
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- If the test lamp is always OFF
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, ignition ON.
- Test for less than 1 V between the control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω replace the K20 Engine Control Module.
- If the test lamp turns On and OFF
- Test or replace the E41 Engine Coolant Thermostat Heater.