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Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brake System >> Repair Instructions >> Front Brake Rotor Replacement (16 inch Brake System J60) >> Removal Procedure

Removal Procedure

WARNING: Refer to Brake Dust Warning .
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  3. Install a C-clamp (1) over the body of the brake caliper, with the C-clamp ends against the rear of the caliper body and the outboard disc brake pad.
    Fig 1: Compressing Caliper Piston Into Caliper Bore
    GM2027363Courtesy of GENERAL MOTORS COMPANY
  4. Tighten the C-clamp (1) until the caliper piston is compressed into the caliper piston bore enough, to allow the caliper to slide past the brake rotor.
  5. Remove the C-clamp (1).
  6. Remove the brake caliper bracket bolts (1).
    Fig 2: Brake Caliper Bracket Bolts
    GM2027372Courtesy of GENERAL MOTORS COMPANY
  7. Remove the brake caliper and the caliper mounting bracket as an assembly (1) from the steering knuckle and support the assembly with heavy mechanics wire or equivalent. Ensure that there is no tension on the hydraulic brake flexible hose.
    Fig 3: Brake Caliper And Caliper Mounting Bracket Assembly
    GM2027374Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Support the brake caliper with heavy mechanic wire or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.
    NOTE: Do NOT disconnect the hydraulic brake flexible hose from the caliper.
  8. Remove the brake rotor bolt (2).
    Fig 4: Brake Rotor And Brake Rotor Retaining Screw
    GM2027375Courtesy of GENERAL MOTORS COMPANY
  9. Remove the brake rotor (1) from the wheel hub.