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Home >> Chevrolet >> 2015 >> Cruze LT, Automatic Trans >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brake System >> Repair Instructions >> Front Brake Caliper Replacement >> Installation Procedure

Installation Procedure

  1. Install the brake caliper to the brake caliper bracket.
  2. Install NEW copper brake hose washers (1) to the brake hose-to-caliper bolt and to the brake hose.
    Fig 1: Caliper Brake Hose And Brake Hose-To-Caliper Bolt
    GM2027347Courtesy of GENERAL MOTORS COMPANY
    NOTE: Do not reuse the brake hose washers.
  3. Install the brake caliper guide pin bolts (1) and tighten to 28 N.m (21 lb ft).
    Fig 2: Caliper Brake Hose And Brake Hose-To-Caliper Bolt
    GM2027338Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Refer to Fastener Caution
  4. Remove the caps or plugs from the brake caliper opening and the brake hose.
  5. Install the brake hose (2) to the caliper.
  6. Install brake hose-to-caliper bolt (3) to the caliper and tighten to 40 N.m (30 lb ft).
  7. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual Bleeding) and Hydraulic Brake System Bleeding (Pressure Bleeding) .
  8. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  9. Lower the vehicle.
  10. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  11. Slowly release the brake pedal.
  12. Wait 15 seconds, then repeat steps  10 and  11 until a firm brake pedal is obtained. This will properly seat the brake caliper piston and brake pads.
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