Installation Procedure
- Install the brake caliper bracket (1) to the steering knuckle.
- Install the brake caliper bracket bolts (2) and tighten a first pass to 100 N.m (74 lb ft).CAUTION: Refer to Fastener Caution .
- Tighten the brake caliper bracket bolts a final pass to an additional 20 - 30 degrees, using the EN-45059 meter.
- Apply a thin coat of high temperature silicone lube to the 2 brake caliper guide pins (1). Refer to Adhesives, Fluids, Lubricants and Sealers .
- Install the 2 brake caliper guide pins (1) to the brake caliper bracket.
- Check the guide pin boots (2) for correct fitting.
- Apply a very thin coating of high temperature silicone brake lubricant to the pad hardware mating surfaces of the caliper bracket only. Refer to Adhesives, Fluids, Lubricants and Sealers for the recommended lubricant.
- Install the brake pad retainer springs (1).
- Install the brake pads (3) to the brake caliper bracket.
NOTE: The wear sensor equipped disc brake pad must be mounted inboard of the rotor with the leading edge of the sensor facing the brake rotor during forward wheel rotation or at the top of the pad when installed in vehicle position.
- Remove the support and reposition the brake caliper (2) over the brake pads and to the caliper bracket. Assure that guide pin bolts boots apply firmly.
- Install guide pin bolts and tighten to 28 N.m (21 lb ft).
- Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
- Lower the vehicle.
- With the engine OFF, gradually apply the brake pedal approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then gradually apply the brake pedal approximately 2/3 of its travel distance again until a firm brake pedal apply is obtained. This will properly seat the brake caliper pistons and brake pads.
- Fill the master cylinder reservoir to the proper level. Refer to Master Cylinder Reservoir Filling .