Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install the key into the crankshaft keyway, if previously removed.
- Tap the key (122) into the keyway until both ends of the key bottom onto the crankshaft.
- Install the crankshaft sprocket (207) onto the front of the crankshaft. Align the crankshaft key with the crankshaft sprocket keyway.
- Use the J 41478 crankshaft front oil seal installer (1) and the J 41665 crankshaft balancer and sprocket installer (2) in order to install the crankshaft sprocket. Install the sprocket onto the crankshaft until fully seated against the crankshaft flange.
- Compress the timing chain tensioner guide and install the EN 46330 timing belt tensioner retaining pin.
- Install the timing chain tensioner (232) and bolts (231).
Tighten
Tighten the bolts to 30 N.m (22 lb ft).
- The sprocket teeth and timing chain must mesh.
- The camshaft and the crankshaft sprocket alignment marks MUST be aligned properly.
- Position the camshaft sprocket (205) so the timing mark is in the 6 o'clock position.
- Install the camshaft sprocket (205), timing chain (208), and NEW bolt (206).
- Inspect the sprockets for proper alignment. The mark on the camshaft sprocket (1) should be located in the 6 o'clock position and the mark on the crankshaft sprocket (2) should be located in the 12 o'clock position.
- Remove the EN 46330 timing belt tensioner retaining pin.
- Tighten the camshaft sprocket bolt
Tighten
- Tighten the bolt a first pass to 75 N.m (55 lb ft).
- Tighten the bolt a final pass an additional 50 degrees using J 45059 angle meter.
- Remove the J 42386-A flywheel holding tool (1) and bolts.
- Install the oil pump. Refer to Oil Pump, Screen, and Crankshaft Oil Deflector Replacement (L99, LS3,LSA) .
NOTE:
NOTE:
Do Not re-use camshaft sprocket bolt. New sprocket bolt must be used.