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Home >> Chevrolet >> 2014 >> Malibu LS >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 2.0L (LTG) Or 2.5L (LKW) - Repair Instructions - On Vehicle >> Repair Instructions - On Vehicle >> Timing Chain Crankshaft Sprocket Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Timing Link Lines Up And Timing Mark
    GM2744254Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Proper setup is critical to ensure correct timing when installing the sprockets and chain simultaneously onto the shafts. The timing links are heat treated blued steel.

  1. Assemble the crankshaft sprocket, balancer shaft driven sprocket, and balancer chain. Ensure the timing link (1) lines up with the timing mark (2) on the crankshaft sprocket. Ensure that both timing teeth (3) on the balancer shaft driven sprocket line up with the timing links (4).
  2. Fig 2: Balancer Shaft Driven Sprocket And Balancer Chain
    GM2742555Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The crankshaft keyway should be in the 12 O'clock position.

  3. Install the sprockets and chain (1) as an assembly to the crankshaft and balancer shaft assembly.
  4. Fig 3: Timing Link Lines Up And Timing Mark
    GM2744254Courtesy of GENERAL MOTORS COMPANY
  5. Ensure the timing link (1) is aligned with the crankshaft sprocket timing mark (2).
  6. Ensure the adjacent timing links (4) are aligned with both of the timing marks (3) on the balancer shaft driven sprocket.
  7. Fig 4: Balancer Shaft Driven Sprocket Bolt
    GM2742553Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.

  8. Install the NEW balancer shaft driven sprocket bolt (1).
  9. CAUTION:

    Refer to Fastener Caution .

  10. Tighten the balancer shaft driven sprocket bolt to 40 N.m (30 lb ft) plus 50 degrees.
  11. Fig 5: Balancer Chain Guide Bolt
    GM2742552Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure the guide is installed in the correct orientation. The long end must point toward the crankshaft and the flat edge must be adjacent to the balance chain.

  12. Install the balancer chain guide (2).
  13. Install the balancer chain guide bolts (1). Tighten the bolts to 10 N.m (89 lb in).
  14. Fig 6: Balancer Chain Tensioner Bolt
    GM2742550Courtesy of GENERAL MOTORS COMPANY
  15. Install the balancer chain tensioner (2).
  16. Install the balancer chain tensioner bolts (1). Tighten the bolts to 10 N.m (89 lb in).
  17. Remove EN-50837  retention tool to restore the tension to the balancer chain.
  18. Install the timing chain. Refer to Camshaft Timing Chain and Tensioner Replacement .
  19. Install the camshaft cover. Refer to Camshaft Cover Replacement (LTG) , Camshaft Cover Replacement (LKW) .