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Home >> Chevrolet >> 2014 >> Malibu LS >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 2.0L (LTG) Or 2.5L (LKW) - Repair Instructions - On Vehicle >> Repair Instructions - On Vehicle >> Intake Manifold Replacement (LTG) >> Installation Procedure

Installation Procedure

    Fig 1: Intake Manifold Gasket
    GM2815742Courtesy of GENERAL MOTORS COMPANY
  1. Install the intake manifold gasket (1).
    2. Fig 2: Intake Bolts
    GM2815536Courtesy of GENERAL MOTORS COMPANY
  2. Install the intake manifold (2).
  3. Hand start the intake manifold bolts (1).
    4. Fig 3: Tightening Fastener In Sequence
    GM2726735Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  4. Tighten the fastener in sequence twice to 12 (106 lb in).
  5. Install the fuel pump. Refer to Fuel Pump Replacement .
  6. Install the throttle body. Refer to Throttle Body Assembly Replacement (LTG) .
    7. Fig 4: EVAP Canister Valve
    GM2726730Courtesy of GENERAL MOTORS COMPANY
  7. Install the EVAP Canister Purge Solenoid Valve (1).
    8. Fig 5: Brake Vacuum Pipe
    GM2815535Courtesy of GENERAL MOTORS COMPANY
  8. Install the brake vacuum pipe (1). Refer to Power Brake Booster Vacuum Pipe Replacement (LTG, LKW) .
    9. Fig 6: PCV Pipe
    GM2869540Courtesy of GENERAL MOTORS COMPANY
  9. Install the PCV pipe (2). Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement (Camshaft Cover to Air Cleaner Resonator to Outlet Duct) .
  10. Install the charge air cooler outlet tube. Refer to Charge Air Cooler Outlet Air Tube Replacement (LTG) .
  11. Connect the fuel feed pipe. Refer to Fuel Feed Front Pipe Replacement (LTG) .
  12. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement (LTG) .
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