Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install the engine to the crossmember.
- Tighten both the engine mount nuts to 80 N.m (59 lb ft).
- Install the front frame mountings bolts (2) and tighten to 160 N.m (118 lb ft).
- Install the front frame mountings bolts (1) and tighten to 160 N.m (118 lb ft).
- Install the rear frame mountings bolts (1) and tighten to 240 N.m (177 lb ft).
- Convertible vehicle, install the front end lower structure brace.
- Install the front bumper fascia. Refer to Front Bumper Fascia Replacement (Base, RS, SS) .
- Connect all necessary engine harness electrical connectors. Refer to Powertrain Component Views , and Harness Routing Views .
- Align the front strut (1) with the alignment mark (2).
- Install the front strut bolts (2).
- Install the nuts (1) and tighten to 80 N.m (59 lb ft) plus an additional 180 degrees.
- Install the front stabilizer shaft nut (1) and tighten to 49 N.m (36 lb ft).
- Install the brake hose bracket bolt (1) on the strut assembly and tighten to 9 N.m (80 lb in).
- Install 2 new disc brake caliper bracket bolts (1) and tighten to 60 N.m (44 lb ft) plus 90 degrees.
- Working under the vehicle, align the match marks and connect the intermediate steering shaft (1) to the steering gear pinion shaft (3).
- Apply thread locking adhesive to the steering gear pinion bolt (2). Refer to Adhesives, Fluids, Lubricants, and Sealers .
- Install the steering gear pinion bolt and tighten to 50 N.m (37 lb ft).
- Install A/C evaporator thermal expansion valve tube (2) to thermal expansion valve tube.
- Install A/C evaporator thermal expansion valve tube nut (1) and tighten to 19 N.m (14 lb ft)
- Install the heater inlet hose (2) to the heater core.
- Engage tension on the heater inlet hose clamp (1) at the radiator using J-38185 pliers.
- Install the heater outlet hose (2) to the heater core.
- Engage tension on the heater outlet hose clamp (1) at the radiator using J-38185 pliers.
- Connect the power brake booster vacuum hose quick connect (1) to the power brake booster vacuum pump.
- Install the check valve (1) and hose assembly to the vacuum brake booster.
- Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
- Install the air cleaner outlet duct hose. Refer to Air Cleaner Outlet Duct Replacement
- Install the transmission. Refer to the appropriate procedure:
- Transmission Replacement for the 6L45/6L50/6L80/6L90 transmission
- Charge the A/C system. Refer to Refrigerant Recovery and Recharging (Belt Driven Compressor) .
- Fill the engine cooling system. Refer to Cooling System Draining and Filling (LFX, Static Fill) .
- If the engine is replaced with a new engine or has been overhauled, perform the Engine Prelubing procedure. Refer to Engine Prelubing .
- If prelubing has not been performed, fill the engine oil. Refer to Engine Oil and Oil Filter Replacement .
- Install the intake manifold cover. Refer to Intake Manifold Cover Replacement - Rear .
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
CAUTION:
Refer to Fastener Caution .
NOTE:
Install new disc brake caliper bracket bolts any time the bolts are removed.
NOTE:
Lubricate the inside diameters of the hose with clean coolant prior to installation.
NOTE:
Lubricate the inside diameters of the hose with clean coolant prior to installation.
NOTE:
Prelube is necessary if the engine is replaced or overhauled.