Circuit/System Testing
- Ignition OFF and all vehicle systems OFF, disconnect the X1 harness connector at the A7 Fuel Pump and Level Sender Assembly. It may take up to 2 minutes for all vehicle systems to power down.
- Test for less than 10 Ω between the low reference circuit terminal 3 and ground.
- Ignition OFF, disconnect the harness connector at the K20 engine control module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 engine control module.
- Ignition ON.
- Verify the scan tool Remaining Fuel In Tank parameter is less than 5%.
- Ignition OFF, disconnect the harness connector at the K20 engine control module.
- Test for infinite resistance between the signal circuit terminal 4 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K20 engine control module.
- Install a 3 A fused jumper wire between the signal circuit terminal 4 and the low reference circuit terminal 3.
- Verify the scan tool Remaining Fuel In Tank is greater than 90%.
- Ignition OFF, disconnect the harness connector at the K20 engine control module, ignition ON.
- Test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- Ignition OFF
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 engine control module.
- Ignition OFF, disconnect the X2 harness connector at the A7 Fuel Pump and Level Sensor Assembly.
- Test for less than 2 Ω in the signal circuit and low reference circuit between A7 Fuel Pump and Level Sensor Assembly X1 and X2 connectors.
- If 2 Ω or greater, replace the A7 Fuel Pump and Level Sensor Assembly.
- Test for infinite resistance between the following X1 terminals:
- terminal 1
- terminal 2
- terminal 3
- terminal 4
- If less than infinite resistance, replace the A7 Fuel Pump and Level Sensor Assembly.
- Test or replace the B46 fuel level sensor.