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Home >> Chevrolet >> 2012 >> Cruze Eco, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Pressure and Driven Plate Replacement (1.8L LUW) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Clutch Bolt Bushing
    GM2699428Courtesy of GENERAL MOTORS COMPANY
  1. Install the bushing (1) to the crankshaft. The bushing stays in the crankshaft. For the correct bushing refer to the electronic parts catalog.
    2. Fig 2: Installing Bolts To Correct Site
    GM2699424Courtesy of GENERAL MOTORS COMPANY
  2. Re-cut the 6 clutch pressure plate bolt threads.
    3. NOTE:

    The clutch driven plate must be installed so that the German lettering "Getriebe-seite" (means Gearbox-side) on the plate is orientated toward the transmission.

  3. Install the clutch driven plate (3) and the clutch pressure plate (2).
  4. Center the clutch driven plate, using the DT-6263-30  centering drift (1) along with the clutch center guide.
    5. Fig 3: Preloading Clutch Springs Using Special Tool
    GM2699426Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    DO NOT turn further than necessary.

  5. Preload the clutch springs, using the DT-6263  remover/installer (2).
  6. Turn the threaded rod (1) clockwise until the pressure plate contacts the flywheel (arrows).
    7. Fig 4: Clutch Pressure Plate Bolts
    GM2699411Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    NOTE:

    In the case that the clutch pressure plate bolts where assembled with thread lock agent: Service may offer bolts that are not microencapsulated. If this is the case apply thread lock agent to the bolt. If the fastener is microencapsulated, install NEW clutch pressure plate bolts. DO NOT reuse the old bolts.

  7. Install the 6 NEW clutch pressure plate bolts (1). For the correct bolts refer to the electronic parts catalog.
  8. Tighten the clutch pressure plate bolts to 28 (21 lb ft).
    9. Fig 5: Centering Drift And Clutch Center Guide
    GM2699434Courtesy of GENERAL MOTORS COMPANY
  9. Remove the DT-6263  remover/installer (2) from the engine block.
    1. Turn the threaded rod (1) of the DT-6263  remover/installer counterclockwise to the stop.
    2. Remove the DT-6263-30  centering drift (3) along with the clutch center guide (arrow).
    3. Remove the 4 bolts installing the DT-6263  remover/installer to the engine block.
    10. Fig 6: Flywheel Holding Tool
    GM2699408Courtesy of GENERAL MOTORS COMPANY
  10. Remove the EN-652  holder (1) from the engine block.
  11. Install the transmission. Refer to Transmission Replacement .
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