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Home >> Chevrolet >> 2012 >> Cruze Eco, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Remove the battery tray. Refer to Battery Tray Replacement .
    2. Fig 1: Radiator Surge Tank And Radiator Surge Tank Clip
    GM2027873Courtesy of GENERAL MOTORS COMPANY
  2. Remove the radiator surge tank clip (2).
  3. Remove the radiator surge tank (1) and lay aside.
  4. Place a basin underneath.
  5. Extract as much brake fluid out of the brake fluid reservoir as possible.
    6. Fig 2: Clutch Master Cylinder Reservoir Hose
    GM2191659Courtesy of GENERAL MOTORS COMPANY
  6. Remove the clutch master cylinder reservoir hose (1) from the clutch master cylinder.
    7. Fig 3: Clutch Actuator Cylinder Front Pipe And Retainers
    GM2191660Courtesy of GENERAL MOTORS COMPANY
  7. Clip the clutch actuator cylinder front pipe (1) out of the 2 retainers (arrows).
    8. Fig 4: Clutch Actuator Cylinder Front Pipe And Retaining Clip
    GM2191675Courtesy of GENERAL MOTORS COMPANY
  8. Open the retaining clip (arrow).
  9. Disconnect the clutch actuator cylinder front pipe (1) from the clutch master cylinder.
    10. Fig 5: Clutch Pedal And Push Rod Removal Tools
    GM2791209Courtesy of GENERAL MOTORS COMPANY
  10. Disconnect the clutch master cylinder push rod from the clutch pedal (3), using the DT-6202-A  pliers and the DT-6202-20  adapters in conjunction with the DT-50894  remover (2), or the DT-6202-B  pliers (1) in conjunction with the DT-50894  remover (2).
    11. Fig 6: Clutch Master Cylinder Nuts
    GM2191662Courtesy of GENERAL MOTORS COMPANY
  11. Remove the 2 clutch master cylinder nuts (1).
    12. Fig 7: Clutch Master Cylinder
    GM2191663Courtesy of GENERAL MOTORS COMPANY
  12. Remove the clutch master cylinder (1).
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