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Turbocharger Cleaning and Inspection

WARNING: This page is about a different car, the 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Turbocharger
    GM1985559Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Completely inspect the turbocharger and all other engine components that may cause similar conditions before replacing the turbocharger. Refer to Symptoms - Engine Mechanical .
  1. Clean all mating surfaces.
  2. Inspect all threaded holes for damage.
  3. Inspect the wastegate actuator rod for damage.
  4. Inspect the compressor and turbine blades for damage or foreign material.
  5. Clean the turbocharger inlet mating surfaces.
  6. Fig 2: Inspecting The Turbocharger Inlet Mating Surfaces For Damage
    GM2277764Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not replace the turbocharger if cracks are found on the turbocharger inlet flange partition wall (1). Replacement should only be performed if external leaks are present.
  7. Inspect the turbocharger inlet mating surfaces for damage. Replace the turbocharger if damage is found.
  8. Fig 3: View Of Turbocharger Wastegate Regulator Solenoid Valve Assembly & Bracket
    GM1985561Courtesy of GENERAL MOTORS CORP.
  9. Inspect the turbocharger wastegate regulator solenoid hoses for damage. Replace the hoses if necessary.
  10. Inspect the turbocharger wastegate regulator solenoid valve assembly (2) and bracket (1). Replace if necessary.
  11. Fig 4: View Of Turbocharger Air Bypass Diaphragm Assembly
    GM1985562Courtesy of GENERAL MOTORS CORP.
  12. Inspect the turbocharger air bypass diaphragm assembly (2), valve cover (1), and valve spring (3). Replace if necessary.
  13. Fig 5: PCV Fitting Bolt
    GM1826800Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not remove the PCV hose from the fitting as damage to the hose will occur.
  14. Inspect the positive crankcase ventilation (PCV) O-ring for damage. Replace the O-ring if damaged or leaking.
  15. Inspect the PCV hose and PCV fitting for damage. Replace the camshaft cover if damage to the PCV hose or fitting is present.