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Input Shaft Assemble: Assemble

WARNING: This page is about a different car, the 2010 Pontiac G5 and 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Installing 5th Gear
    GM514867Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • Lubricate all components with transmission fluid before installation.
    • The machined surface faces the needle thrust bearing.
  1. Install the 5th gear using J 24433  and a hydraulic press. See Special Tools .
    2. Fig 2: View Of Caged Needle Bearing & Thrust Bearing
    GM514868Courtesy of GENERAL MOTORS CORP.
  2. Install the thrust bearing (2).
  3. Install the two caged needle bearings (1).
    4. Fig 3: Installing 3rd Gear
    GM901605Courtesy of GENERAL MOTORS CORP.
  4. Install the 3rd gear (5).
  5. Install the wavy washer (4).
  6. Install the 3rd gear blocking ring (3).
  7. Install the thrust bearing (2).
    8. IMPORTANT: Use a NEW thrust washer.
  8. Install a new thrust washer (1).
    9. Fig 4: Installing 3rd/4th Gear Assembly
    GM514871Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • The machined surface of the synchronizer faces the thrust washer.
    • Make sure to align the slots in the synchronizer with the gear blocking ring tabs.
  9. Install the 3rd/4th synchronizer using the J 24433  and a hydraulic press. See Special Tools .
    10. Fig 5: View Of Bearing Collar
    GM514872Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Make sure the oil hole on the bearing collar is 90 degrees from the oil hole in the shaft.
  10. Install the bearing collar using an appropriate tool and a hydraulic press.
    11. Fig 6: Exploded View Of Input Shaft
    GM901603Courtesy of GENERAL MOTORS CORP.
  11. Install the 4th gear blocking ring (6).
  12. Install the caged needle bearing (4).
    13. IMPORTANT: To properly install the wavy washer, tabs must snap into 4th gear.
  13. Assemble wavy washer (5) to the 4th gear (3) and install.
    14. IMPORTANT: The pocketed side of the thrust bearing (2) faces the thrust washer.
  14. Install the thrust bearing (2).
  15. Install the thrust washer (1).
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