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Differential Case Assemble: Assemble

WARNING: This page is about a different car, the 2010 Pontiac G5 and 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exploded View Of Pinion Assembly
    GM514857Courtesy of GENERAL MOTORS CORP.
  1. Clean all parts in a suitable solution before assembling.
    2. NOTE:
    • Refer to Shimming Procedures  before assembling the differential case.
    • Lubricate the bearing inner and outer race surface before assembly.
  2. Install the following parts into the differential case (7):
    • The pinion gears (3)
    • The pinion gear thrust washers (2)
    • The side gears (5)
    • The side gear thrust washers (4)
    • The pinion shaft (6)
    • NEW snap rings (1)
    3. Fig 2: View Of VSS Ring
    GM514854Courtesy of GENERAL MOTORS CORP.
    NOTE: Apply even pressure to the vehicle speed sensor (VSS) ring during installation.
  3. Install the vehicle speed sensor (VSS) ring onto the differential case.
    4. Fig 3: View Of Differential Ring Gear
    GM514852Courtesy of GENERAL MOTORS CORP.
  4. Apply GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the differential ring gear bolts.
    5. NOTE: The machined surface on the differential ring gear faces the differential case.
  5. Install the differential ring gear onto the differential case.
    6. CAUTION: Refer to Fastener Caution .
  6. Install the ten NEW differential ring gear bolts and tighten to 95 N.m (68 lb ft).
    7. Fig 4: Installing Left Differential Side Bearing & Shim
    GM514850Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Shimming Procedures  before installing the left differential side bearing.
  7. Install a NEW left differential side bearing and shim onto the differential case using the J 44386:  bearing installer and the J 7079-2:  driver handle.
    8. Fig 5: Installing Right Differential Side Bearing & Shim
    GM514853Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Shimming Procedures  before installing the right differential side bearing.
  8. Install a NEW right differential side bearing and shim onto the differential case using the J 44386:  bearing installer (2) and the J 7079-2:  driver handle (1).
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