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Home >> Chevrolet >> 2012 >> Corvette ZR-1, Trans Mfr CD 6L95M/MH3 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - Repair Instructions - Off Vehicle >> Repair Instructions - Off Vehicle >> Cylinder Head Cleaning and Inspection (7.0L)

Cylinder Head Cleaning and Inspection (7.0L)

Special Tools

For equivalent regional tools, refer to Special Tools

    Fig 1: Cleaning Carbon Using J 8089
    GM4957Courtesy of GENERAL MOTORS COMPANY
    WARNING:

    Refer to Safety Glasses Warning .

    CAUTION:

    Do not clean titanium components with chlorinated solvents. Brake parts, and similar cleaning solvents, safety solvents, or refrigerant that contains chlorofluorocarbons (CFCs) should not be used. Using chlorinated solvents to clean titanium components can result in component damage, leading to stress corrosion cracking that may be undetected with normal visual inspection. Acceptable materials for cleaning titanium components include non-chlorinated solvents, alcohol, acetone, and methanol.

    NOTE:
    • When cleaning a cylinder head in a thermal type oven, do not exceed 204°C (400°F).
    • Be careful not to scuff the chamber.
  1. Clean the following components:
  2. Inspect the cylinder head for the following conditions:
    1. Cracks in the exhaust ports and combustion chambers
    2. External cracks in the water chambers
    3. Gasket surfaces for excessive scratches or gouging

      Refer to Replacing Engine Gaskets .

    4. Bolt hole threads for debris or damaged threads

      Refer to Thread Repair (6.2L LS9) , Thread Repair (6.2L LS3) , or Thread Repair Specifications (6.2L LS3/7.0L) .

  3. Fig 2: Inspecting Cylinder Head For Warpage
    GM1552456Courtesy of GENERAL MOTORS COMPANY
  4. Inspect the cylinder head for warpage. Refer to Engine Mechanical Specifications (7.0L) .
  5. Fig 3: Measuring Valve Spring Tension
    GM4960Courtesy of GENERAL MOTORS COMPANY
  6. Use the J 9666  tester in order to measure the valve spring tension. Refer to Engine Mechanical Specifications (7.0L) .
  7. Fig 4: Rivet-Type Plug
    GM2046466Courtesy of GENERAL MOTORS COMPANY
  8. Inspect for a leaking plug. Second design applications use a rivet-type plug (1) at the top rear coolant passage of each cylinder head. If service of a leaking plug is required, it is necessary to remove the cylinder head from the engine to properly remove the plug. Refer to Cylinder Head Disassemble