Transfer Case Rear Extension Bushing Replacement
WARNING: This page is about a different variant/trim than selected.
Courtesy of GENERAL MOTORS CORP. Transfer Case Rear Extension Bushing Replacement
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Preliminary Procedures Remove the transfer case rear output shaft seal. Refer to Rear Output Shaft Seal Replacement |
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Transfer Case Rear Output Shaft Bushing Procedure
- Install the finger section of the DT-48734 (Heavy Duty) or J 45380 (Light Duty) in front of the bushing.
- Install the forcing tube assembly into the finger section. Ensure the forcing screw is backed out.
- Using a wrench on the forcing screw, remove the bushing.
- Remove the old bushing from the DT-48734 (Heavy Duty) or J 45380 (Light Duty).
- Install the NEW bushing on the finger section of the DT-48734 (Heavy Duty) or J 45380 (Light Duty).
- Install the finger section to the forcing tube assembly of the DT-48734 (Heavy Duty) or J 45380 (Light Duty).
- Position the bushing and tool to the rear case half.
- Install the bushing until the tool bottoms on the rear case half.
- Use the appropriate bushing tool depending on application.
- Only remove the bushing if faulty.
- If the bushing was removed, a new bushing must be installed.
- Ensure the bushing is installed squarely into the bushing bore.
Special Tools
- DT-48734 Transfer Case Rear Bushing Remover and Installer (Heavy Duty)
- J 45380 Transfer Case Rear Bushing Remover and Installer (Light Duty)
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