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Home >> Chevrolet >> 2011 >> Suburban C2500 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Transfer Case - Mp 3023/3024-NQH) >> Repair Instructions - Off Vehicle >> Transfer Case Assemble >> Clutch Assembly Installation

Clutch Assembly Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Clutch Assembly
GM1849364Courtesy of GENERAL MOTORS CORP.
Clutch Assembly Installation

Callout Component Name
1 Transfer Case Rear Output Shaft
2 Transfer Case Control Actuator Lever Thrust Bearing Assembly
3 Transfer Case Control Lever
4 Transfer Case Control Actuator Lever Bearing Assembly
5 Transfer Case Control Actuator Lever Ball (Qty: 3)
6 Transfer Case Control Actuator Lever Assembly
7 Transfer Case Control Actuator Lever Thrust Bearing Assembly
8 Transfer Case Control Actuator Lever Washer
9 Transfer Case Four Wheel Drive Clutch Pressure - Apply - Plate
TIP:  Ensure the control actuator lever washer is seated into the apply plate groove.
10 Transfer Case Four Wheel Drive Clutch Pressure Plate Spring (Qty: 4)
11 Transfer Case Four Wheel Drive Clutch Hub
12 Transfer Case Four Wheel Drive Clutch Shim
  • Use a 3 mm (0.118 in) shim as a base to do the initial measurements with, this shim may be changed in the following steps depending on the results of the stack clearance.
  • Use the original shim if reassembling a transfer case. This shim may be changed in the following steps depending on the results of the stack clearance.
13 Transfer Case Two/Four Wheel Drive Clutch Retaining Ring
TIP:  If the clutch shim is not seated against the retaining ring, replace the clutch pressure plate springs.