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Home >> Chevrolet >> 2011 >> Impala LS, 3.9 M >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 24 (Automatic Transmission - 4T65-E - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> 2nd Clutch Assemble >> Assemble

2nd Clutch Assemble: Assemble

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    Fig 1: Identifying Second Clutch Piston, Housing And Special Tools
    GM49245Courtesy of GENERAL MOTORS CORP.
  1. Install J 41992-2:  piston adapter (1) into the second clutch housing (617).
  2. Install the second clutch piston (620) and J 41992-3:  piston installer (3) into J 41992-1:  piston protector (2).
  3. Install the second clutch piston and tool assembly into the second clutch housing assembly (617).
  4. Use hand pressure to press down on J 41992-3:  piston installer (3) until the second clutch piston (620) is seated.
  5. Remove J 41992-1:  piston protector (2), J 41992-2:  piston adapter (1) and J 41992-3:  piston installer (3). If necessary, gently tap with a punch through the center of the second clutch housing to remove the tools.
    6. Fig 2: View Of Second Clutch Spring Assembly
    GM49246Courtesy of GENERAL MOTORS CORP.
  6. Assemble the second clutch spring assembly (621) into the second clutch housing assembly (617).
    7. Fig 3: View Of J 23327, J 38734 And Retaining Ring
    GM840855Courtesy of GENERAL MOTORS CORP.
  7. Use J 23327:  spring compressor (1) and J 38734:  compressor adapter (2) in order to compress the second clutch piston spring (621).
  8. Install the second clutch spring assembly retainer ring (622).
  9. Remove J 23327:  spring compressor and J 38734:  compressor adapter from the second clutch housing (617).
    10. Fig 4: View Of Second Clutch Plate Assembly
    GM48711Courtesy of GENERAL MOTORS CORP.
  10. Install the second clutch waved plate (623) into the second clutch housing (617).
  11. Install the second clutch apply plate (716) into the second clutch housing (617) with the marking DN or DOWN toward the piston.
  12. Install the second clutch fiber plate assemblies (624) and the second clutch steel plates (625), starting with a fiber plate assembly.
  13. Assemble the remaining plates, alternating between steel and fiber.
  14. Install the second clutch backing plate (626) into the housing.
  15. Install the second clutch backing plate retaining ring (627).
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