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Home >> Chevrolet >> 2011 >> Corvette ZR-1 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 6.2L Or 7.0L - Repair Instructions - Off Vehicle (4 Of 5) >> Exhaust Manifold Installation - Left Side (LS7, LS9)

Exhaust Manifold Installation - Left Side (LS7, LS9)

    Fig 1: View Of Left Exhaust Manifold, Gasket & Bolts
    GM2054079Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
    NOTE:
    • Tighten the exhaust manifold bolt as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or on-board diagnostic (OBD) II system performance.
    • The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material.
    • Do not apply sealant to the first 3 threads of the bolts.
  1. Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493 (Canadian P/N 10953488), or equivalent, to the threads of the exhaust manifold bolts. Refer to Adhesives, Fluids, Lubricants, and Sealers .
  2. Install the exhaust manifold (2), NEW gasket (3), and bolts (1) and:
    1. Tighten the exhaust manifold bolts a first pass to 15 N.m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center 2 bolts. Alternate from side-to-side, working toward the outside bolts.
    2. Tighten the exhaust manifold bolts a final pass to 20 N.m (15 lb ft). Tighten the exhaust manifold bolts beginning with the center 2 bolts. Alternate from side-to-side, working toward the outside bolts.
  3. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the left cylinder head.