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Home >> Chevrolet >> 2011 >> Corvette ZR-1 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 6.2L Or 7.0L - Repair Instructions - Off Vehicle (3 Of 5) >> Supercharger Assemble >> Notes

Supercharger Assemble: Notes

    Fig 1: Identifying Supercharger Gaskets & Rivets
    GM2054458Courtesy of GENERAL MOTORS CORP.
  1. Install the NEW gaskets (2).
  2. Install NEW gasket rivets (1).
    3. Fig 2: View Of Actuator
    GM2054367Courtesy of GENERAL MOTORS CORP.
    NOTE: The actuator adjustment tool is provided within the actuator parts kit.
  3. Install the actuator adjustment tool onto the actuator. Position the raised portion of the rod in the proper position.
    4. Fig 3: Actuator
    GM2054364Courtesy of GENERAL MOTORS CORP.
  4. Install the rod of the actuator into the lever of the supercharger.
  5. Rotate the actuator and install the bolts. Do not tighten the bolts at this time.
    6. Fig 4: Positioning Actuator
    GM2054357Courtesy of GENERAL MOTORS CORP.
  6. Moving the actuator forward or rearward as required, ensure that the supercharger lever is in contact with the adjustment screw on the actuator and that the lever is rotated to the fully closed position.
    7. CAUTION: Refer to Fastener Caution .
  7. Tighten the actuator bolts to 25 N.m (18 lb ft).
  8. Remove the adjustment tool from the actuator.
  9. Rotate the adjustment screw on the actuator clockwise 1/4 turn.
    10. Fig 5: View Of Charge Air Bypass Valve & Bolt
    GM2054363Courtesy of GENERAL MOTORS CORP.
  10. Install the charge air bypass valve (3).
  11. Install the charge air bypass valve bolt (2) and tighten to 10 N.m (89 lb in).
  12. Install the bypass actuator tube (1).
    13. Fig 6: Identifying Evaporative Emissions (EVAP) Valve & Bolt
    GM2054338Courtesy of GENERAL MOTORS CORP.
  13. Confirm that the evaporative emission (EVAP) valve seal (2) is installed on the EVAP valve (1).
  14. Install the EVAP valve (1) and tighten to 10 N.m (89 lb in).
    15. Fig 7: Inlet Air Pressure Sensor, Seal & Bolt
    GM2054336Courtesy of GENERAL MOTORS CORP.
  15. Confirm that the inlet air pressure sensor seal (3) is installed on the sensor (2).
  16. Install the inlet air pressure sensor (2).
  17. Install the inlet air pressure sensor bolt (1) and tighten to 10 N.m (89 lb in).
    18. Fig 8: Charge Air Bypass Valve Tube & Vacuum Tube
    GM2054334Courtesy of GENERAL MOTORS CORP.
  18. Install the bypass valve vacuum tube (2).
  19. Install the bypass valve tube (1).
    20. Fig 9: View Of Insulator Seals
    GM2054331Courtesy of GENERAL MOTORS CORP.
  20. Install the NEW insulator seals (1).
    21. Fig 10: Identifying Barometric Pressure (BARO) Sensor
    GM2054318Courtesy of GENERAL MOTORS CORP.
  21. Confirm that the barometric pressure (BARO) sensor seal (3) is installed on the sensor (2).
  22. Install the BARO sensor (2).
  23. Install the BARO sensor bolt (1) and tighten to 10 N.m (89 lb in).
    24. Fig 11: Identifying Inlet Air Temperature Sensor
    GM2054312Courtesy of GENERAL MOTORS CORP.
  24. Apply a 5 mm (0.2 in) band of sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the threads of the intake air temperature (IAT) sensor.
  25. Install the IAT sensor (1) and tighten to 20 N.m (15 lb ft).
    26. Fig 12: Identifying Air Outlet Pressure Sensor & Bolt
    GM2054310Courtesy of GENERAL MOTORS CORP.
  26. Confirm that the supercharger air outlet pressure sensor seal (3) is installed on the sensor.
  27. Install the supercharger air outlet pressure sensor (2).
  28. Install the supercharger air outlet pressure sensor bolt (1) and tighten to 10 N.m (89 lb in).
    29. Fig 13: View Of Charge Air Coolers, Bolts & Insulators
    GM2173850Courtesy of GENERAL MOTORS CORP.
  29. Apply a 5 mm (0.2 in) band of threadlocker GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the threads of the bolts.
  30. Install the insulators (3), charge air coolers (2) and bolts (1) and tighten to 10 N.m (89 lb in).
    31. Fig 14: Identifying Coolant Pipes & Seals
    GM2054307Courtesy of GENERAL MOTORS CORP.
  31. Lubricate the NEW seals (1) with clean engine oil.
  32. Install the NEW seals (1) to the coolant pipes (2).
  33. Install the coolant pipes (2) into the cover.
    34. Fig 15: Identifying Water Manifold, Gaskets & Bolts
    GM2054304Courtesy of GENERAL MOTORS CORP.
  34. Install the NEW water manifold gaskets (3).
  35. Install the water manifold (2).
  36. Install the water manifold bolts (1) and tighten to 10 N.m (89 lb in).
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