High Intensity Discharge (HID) Low Beam Headlamps (Uplevel)
The high intensity discharge system produces high voltage and current. To reduce the risk of severe shocks and burns:
- Never open the high intensity discharge system ballast or the arc tube assembly starter.
- Never probe between the high intensity discharge system ballast output connector and the arc tube assembly.
Battery voltage is applied at all times to the coil and switched side of the low beam relay. Ground is applied at all times to the headlamp switch. When the headlamp switch is placed in the HEAD position, ground is applied from the headlamp switch through the headlamps ON signal circuit to the body control module (BCM). The BCM applies ground to the headlamp low beam relay control circuit. This energizes the low beam relay coil, closing the switch side contacts, and applies battery voltage to the LEFT and RIGHT LOW BEAM fuses. Battery voltage is then applied from the fuses, through the low beam voltage supply circuits to the left and right headlamp ballast located in each headlamp assembly. When battery voltage is applied to the headlamp ballast through the low beam voltage supply circuits, the ballast charge the starter to start the lamp. High intensity discharge (HID) headlamps do not have filaments like traditional bulbs, instead the starter uses a high voltage transformer to convert the input voltage into a higher voltage. This increased voltage is used in order to create an arc between the electrodes in the bulb.
Run Up Of The Lamp
Each ballast requires higher amperage in order to ensure normal startup and run up of the lamp. Run up is the term used to describe the extra power level given to the bulb. The input current during the steady state operation is lower that the start up amperage. After the lamp receives the strike from the starter and the arc is established, the ballast uses its operating voltage in order to provide the run up power needed in order to keep the lamp on. The lamp rapidly increases in intensity from a dim glow to a very high-intensity, bright light called a steady state. Within a few seconds of the arc being established in the bulb, the majority of steady state is complete. 100 percent of the steady state is completed shortly there after. A high watt power level is necessary in order to bring the lamp to a steady state in such a short period of time. The high watt power level allows the lamp to meet the SAE light vs. time specification.
When To Change The HID Bulb
Bulb failure, end of life occurs when the bulb gets old and becomes unstable. The bulb may begin shutting itself off sporadically and unpredictably at first, perhaps only once during a 24-hour period. When the bulb begins shutting itself off occasionally, the ballast will automatically turn the bulb back on again within 0.5 seconds. The ballast will re-strike the bulb so quickly that the bulb may not appear to have shut off. As the bulb ages, the bulb may begin to shut off more frequently, eventually over 30 times per minute. When the bulb begins to shut off more frequently, the ballast receives excessive, repetitive current input. Repetitive and excessive restarts or re-strikes, without time for the ballast to cool down, will permanently damage the ballast. As a safeguard, when repetitive re-strikes are detected, the ballast will not attempt to re-strike the lamp. The ballast then shuts down and the bulb goes out.
The following symptoms are noticeable signs of bulb failure:
- Flickering light, caused in the early stages of bulb failure.
- Lights go out, caused when the ballast detects excessive, repetitive bulb re-strike.
- Color change-The lamp may change to a dim pink glow.
Input power to the ballast must be terminated in order to reset the ballast's fault circuitry. In order to terminate the input power to the ballast, turn the lights off and back on again. Turning the lights off and back on again resets all of the fault circuitry within the ballast until the next occurrence of excessive, repetitive bulb re-strikes. When excessive, repetitive bulb re-strikes occur, replace the starter/arc tube assembly. The ballast will begin the start-up process when the starter/arc tube assembly is replaced. Repeatedly resetting the input power can overheat the internal components and cause permanent damage to the ballast. Allow a few minutes of cool-down time in between reset attempts.
Bulb failures are often sporadic at first, and difficult to repeat. Technicians can identify bulb failure by observing if the problem gets progressively worse over the next 100 hours of operation.
Light Color
White light has a different color rating than regular headlamps. The range of white light that is acceptable is broad when compared to halogens. Therefore, some variation in headlight coloring between the right and left headlamp will be normal. One high intensity discharge (HID) at the end of the normal range may appear considerably different in color from one at the other end of the range. Difference in color is normal. Replace the arc tube only if the arc tube is determined to be at the bulb failure stage.