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Transfer Case Cleaning and Inspection

WARNING: This page is about a different car, the 2016 GMC Acadia, 2016 Chevrolet Traverse, and 2016 Buick Enclave. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Transfer Case Components
GM1843288Courtesy of GENERAL MOTORS COMPANY
Callout Component Name
CAUTION:

Refer to Machined Surface Damage Caution .

Preliminary Procedures

  1. Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.
  2. Clean the left and right transfer case in cleaning solvent and air dry.
1 Transfer Case - Left and Right
NOTE:

Inspect for cracks, broken areas, or other damage. The transfer case assembly must be replaced if damage is found.

2 Transfer Case Rear Output Drive Housing Bore
NOTE:

Repair small scratches or nicks with light sanding.

3 Case Sealing Surface
NOTE:

Repair small scratches or nicks with a soft stone.

4 Transfer Case Bearing Races
NOTE:

Replace the transfer case assembly if a bearing has spun or if cracks are detected.

5 Transfer Case Thread Bolt Holes
NOTE:

Repair any damaged threads.

6 Transfer Case Half Locating Pin Holes