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Home >> Chevrolet >> 2010 >> Impala LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 80 (Engine Mechanical - 3.6L (Ly7) (Repair Instructions -- 4 Of 5)) >> Off-Vehicle Repair Instructions - Part 3 >> Intake Manifold Installation

Intake Manifold Installation

WARNING: This page is about a different car, the 2005 Buick LaCrosse and 2005 Buick Allure. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Lower Intake Manifold Gasket
    GM902883Courtesy of GENERAL MOTORS CORP.
  1. Install the lower intake manifold gasket.
  2. Fig 2: Intake Manifold
    GM1531007Courtesy of GENERAL MOTORS CORP.
  3. Install the intake manifold assembly.
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the intake manifold bolts.

    Tighten:  Tighten the intake manifold bolts to 23 N.m (17 lb ft).

  6. Fig 3: Clean Air PCV Hose
    GM1531006Courtesy of GENERAL MOTORS CORP.
  7. Connect the fresh air positive crankcase ventilation (PCV) hose to the left camshaft cover fitting.
  8. Fig 4: Dirty Air PCV Hose
    GM1531001Courtesy of GENERAL MOTORS CORP.
  9. Connect the dirty air PCV hose to the intake manifold and the right camshaft cover fitting.
  10. Fig 5: EVAP Solenoid Bold
    GM1530999Courtesy of GENERAL MOTORS CORP.
  11. Install the evaporative (EVAP) solenoid.
  12. Install the EVAP solenoid bolt.

    Tighten:  Tighten the EVAP solenoid bolt to 10 N.m (89 lb in).

  13. Fig 6: EVAP Hose Bracket Bolt
    GM1530995Courtesy of GENERAL MOTORS CORP.
  14. Connect and remove the intake manifold-to-solenoid EVAP hose to the intake manifold and to the EVAP solenoid.
  15. Install the intake manifold-to-solenoid EVAP hose bracket bolt to the intake manifold.

    Tighten:  Tighten the intake manifold-to-solenoid EVAP hose bracket bolt to 10 N.m (89 lb in).

  16. Fig 7: EVAP Hose
    GM1530992Courtesy of GENERAL MOTORS CORP.
  17. Connect the vehicle-to-solenoid EVAP hose to the EVAP solenoid.
  18. Install the hose clip to the intake manifold.
  19. Fig 8: Brake Booster Hose
    GM1530988Courtesy of GENERAL MOTORS CORP.
  20. Connect the brake booster hose to the upper intake manifold.