Inboard Joint Side

WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.

Wrap the splines with vinyl tape (A) to prevent damaging the inboard boot.

Fig 1: Wrapping Splines With Vinyl Tape
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install the inboard boot onto the driveshaft, then remove the vinyl tape. Be careful not to damage the inboard boot.
Install the spider (A) onto the driveshaft by aligning the marks (B) you made on the spider and the end of the driveshaft.

Fig 2: Aligning Marks On Spider And Driveshaft
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install a new circlip (C) into the driveshaft groove. Always rotate the circlip in its groove to make sure it is fully seated.
Fit the rollers (A) onto the spider (B) as shown, and note these items:
- Reinstall the rollers in their original positions on the spider by aligning the marks (C) you made.
- Hold the driveshaft pointed up to prevent the rollers from falling off.
Fig 3: Identifying Rollers, Spider And Circlip
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Pack the inboard joint with the joint grease included in the new inboard boot set.
Grease quantity

Inboard joint: 90-100 g (3.2-3.5 oz.)

Fig 4: Filling Joint Grease In Inboard Boot Set
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Fit the inboard joint onto the driveshaft, and note these items:
- Reinstall the inboard joint onto the driveshaft by aligning the marks (A) you made on the inboard joint and the rollers.
- Hold the driveshaft so the inboard joint is pointing up to prevent it from falling off.
Fig 5: Aligning Marks On Inboard Joint And Rollers
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Fit the boot ends (A) onto the driveshaft (B) and the inboard joint (C).

Fig 6: Fitting Boot Ends Onto Driveshaft And Inboard Joint
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Adjust the length (A) of the driveshafts to the figure as shown, then adjust the boots to halfway between full compression and full extension. Bleed excess air from the boots by inserting a flat-tipped screwdriver between the boot and the joint.
Left driveshaft: 494-499 mm (19.45-19.65 in)

Right driveshaft: 814-819 mm (32.05-32.24 in)

Fig 7: Identifying Driveshafts Length
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install new boot bands.
- For the double loop type, go to step 11.
- For the low profile type, go to step 20.
Fit the boot ends onto the driveshaft and the inboard joint, then install a new double loop band (A) onto the boot (B).
NOTE: Pass the end of the new double loop band through the clip (C) twice in the direction of the forward rotation of the driveshaft.

Fig 8: Fitting Double Loop Band Onto Boot
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Pull up the slack in the band by hand.
Mark position (A) on the band 10-from the clip (B).

Fig 9: Identifying Mark Position On Band
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Thread the free end of the band through the nose section of the commercially available boot band tool KD-3191 or equivalent (A), and into the slot on the winding mandrel (B).

Fig 10: Identifying Slot On Winding Mandrel
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Using a wrench on the winding mandrel of the boot band tool, tighten the band until the marked spot (C) on the band meets the edge of the clip.
Lift up the boot band tool to bend the free end of the band 90 degrees to the clip. Center-punch the clip, then fold over the remaining tail onto the clip.

Fig 11: Punching Punch Mark On Clip Using Center-Punch
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Unwind the boot band tool, and cut off the excess free end of the band to leave a 5-10 mm (0.2-0.4 in) tail protruding from the clip.

Fig 12: Identifying Band Tail Length
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Bend the band end (A) by tapping it down using a hammer.
NOTE:
- Make sure the band and the clip do not interfere with anything on the vehicle, and the band does not move.
- Clean any grease remaining on the surrounding surfaces.
Fig 13: Bending Band End Using Hammer
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Repeat steps 11 through 18 for the band on the other end of the boot.
Install a new low profile band (A) onto the boot (B), then hook the tab (C) of the band.

Fig 14: Identifying Low Profile Band Onto Boot
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Close the hook portion of the band using commercially available boot band pliers (A), then hook the tabs (B) of the band.

Fig 15: Identifying Close Hook Portion Of Band Using Commercially Available Boot Band Pliers
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install the boot band on the other end of the boot, and repeat steps 20 and 21.