Cylinder Head Cover Installation
WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
- Check the spark plug seals (A) for damage. If the seal is damaged, replace the spark plug seals.
- Thoroughly clean the head cover gasket (B) and the groove.NOTE: Check and if necessary, replace head cover gasket.
- Install the head cover gasket in the groove of the cylinder head cover (C). Make sure the gasket is evenly seated securely.
- Remove all of the old liquid gasket from the chain case.
- Clean the head cover contacting surfaces with a shop towel.
- Apply liquid gasket (P/N 08717-0004,08718-0003, or 08718-0009) to the cam chain case contact areas (A). Install the component within 5 minutes of applying the liquid gasket.NOTE:
- Apply a 3.0 mm (0.118 in) diameter bead of liquid gasket to the chain case contact areas.
- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Place the cylinder head cover (A) on the cylinder head, then slide the cover slightly back and forth to seat the head cover gasket.NOTE:
- Wait at least 30 minutes before filling the engine with oil.
- Do not run the engine for at least 3 hours after installing the head cover.
- Inspect the cover washer (B). Replace any washer that is damaged or deteriorated.
- Tighten the bolts in three steps. In the final step, tighten all bolts, in sequence, to 12 N.m (1.2 kgf.m, 8.7 lbf.ft).
- Connect the breather hose (A), and install the harness holder (B).
- Install the eight ignition coils (see IGNITION COIL REPLACEMENT ).
- Install the intake manifold (see INSTALLATION ).