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Home >> Chevrolet >> 2010 >> Cobalt LS, 4D Sedan, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 15 (Heating, Ventilation And Air Conditioning) >> Climate Control >> Expansion Valve Replacement

Expansion Valve Replacement

WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Do steps 1 to 8 of the Evaporator Core Replacement (see EVAPORATOR CORE REPLACEMENT ).
  2. Remove the bolts, O-rings (A), and the expansion valve (B) from the pipe (C).
    Fig 1: Bolts With Torque Specifications, O-Rings And Expansion Valve With Pipe
    G06431389Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the expansion valve in the reverse order of removal, and note these items:
    • Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.
    • Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture absorption.
    • Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.
    • Make sure that there is no air leakage.
    • Charge the system (see SYSTEM CHARGING ).