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Planetary Carrier Clearance Inspection

WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Measure the clearance between the 25 x 31 mm thrust shim (A) and the snap ring (B) using a feeler gauge (C), in at least three places. Use the average as the actual clearance.

    Standard: 0.050-0.115 mm (0.0020-0.0045 in) 

    Fig 1: Measuring Clearance Between Thrust Shim And Snap Ring
    G06430347Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. If the clearance is out of standard, remove the 25x31 mm thrust shim (A) and measure its thickness.
    Fig 2: Identifying Thrust Shim Thickness
    G06430348Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Select a new 25 x 31 mm thrust shim from the following table and install it, then recheck that the clearance is within the standard.

    THRUST SHIM, 25 x 31 mm 

    THRUST SHIM SPECIFICATION

    No. Thickness
    A 1.05 mm (0.041 in)
    B 1.12 mm (0.044 in)
    C 1.19 mm (0.047 in)
    D 1.26 mm (0.050 in)
    E 1.33 mm (0.052 in)
    F 1.40 mm (0.055 in)
    G 1.47 mm (0.058 in)
    H 1.54 mm (0.061 in)
    I 1.61 mm (0.063 in)
    J 1.68 mm (0.066 in)
    K 1.75 mm (0.069 in)
    L 1.82 mm (0.072 in)
    M 1.085 mm (0.0427 in)
    N 1.155 mm (0.0455 in)
    O 1.225 mm (0.0482 in)
    P 1.295 mm (0.0510 in)
    Q 1.365 mm (0.0537 in)
    R 1.435 mm (0.0565 in)
    S 1.505 mm (0.0593 in)
    T 1.575 mm (0.0620 in)
    U 1.645 mm (0.0648 in)
    V 1.715 mm (0.0675 in)
    W 1.785 mm (0.0703 in)
  4. Check that the snap ring outside diameter is 30.7 mm (1.21 in) or less.