Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Clean the cylinder head valve spring seat and/or shim area.
- Install the valve stem oil seal and shim (2).
- Install the valve stem oil seal onto the guide.
- Lubricate the valve guide and valve stem oil seal with clean engine oil.
- Install the valve stem oil seal onto the valve stem. Push the seal down until the seal contacts the valve guide.
- Install the valve spring to the J 38606 .
- Compress the valve spring using the J 38606 .
- Install the valve spring to the cylinder head.
- Install the valve spring cap (2).
- Install the valve stem keys (1).
- Use grease to hold the keys (2) in place and remove J 38606 .
- Make sure the keys (2) seat properly in the groove of the valve stem.
- Carefully release the valve spring pressure, making sure the valve keys stay in place.
- Remove the J 38606 .
- Tap the end to the valve stem with a plastic faced hammer to seat the keys, if necessary.
- Disconnect and remove the air supply from the J 22794 . See Special Tools .
- Remove the J 22794 from the spark plug hole. See Special Tools .
- Measure the valve spring installed height using a ruler.
Measure from the base of the valve spring to the top of the valve spring.
- If the installed height exceeds 46.25 mm (1.82 in), install a valve spring shim of approximately 0.5 mm (0.02 in) thick.
- Do not shim the valve spring to obtain less than the specified height.
Do not assemble the components without a spring shim on the cylinder head.
- Remove the air hose from the J 22794 . See Special Tools .
- Install the spark plug. Refer to Spark Plug Replacement .
- Install the valve rocker arms. Refer to Valve Rocker Arm and Push Rod Replacement .
IMPORTANT:
The valve stem oil seal alignment and position on the valve guide is critical.
An improperly installed valve stem oil seal may lead to excessive oil consumption, and increased vehicle emissions.
An improperly installed valve stem oil seal may lead to excessive oil consumption, and increased vehicle emissions.