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Home >> Chevrolet >> 2009 >> HHR SS, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Mechanical - 2.2L Or 2.4L) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Identifying TAC, Fuel Injector Harness & Generator Electrical Connectors
    GM1623764Courtesy of GENERAL MOTORS CORP.
  1. Remove the throttle body. Refer to Throttle Body Assembly Replacement .
  2. Disconnect the fuel injector electrical connector (2).
    3. Fig 2: Identifying Engine Harness Clips
    GM1627740Courtesy of GENERAL MOTORS CORP.
  3. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .
  4. Disconnect the engine harness clips (2 and 4) from the intake manifold.
  5. Lower the vehicle.
  6. Remove the oil level indicator tube. Refer to Oil Level Indicator and Tube Replacement .
  7. Disconnect the fuel injector electrical connector clip (3) from the intake manifold.
    8. Fig 3: Identifying Vacuum Brake Booster Hose
    GM1628035Courtesy of GENERAL MOTORS CORP.
  8. Reposition the vacuum brake booster hose clamp at the intake manifold.
  9. Remove the vacuum brake booster hose from the intake manifold.
    10. Fig 4: Identifying EVAP Canister Purge Valve Tube
    GM1623766Courtesy of GENERAL MOTORS CORP.
  10. Disconnect the evaporative emission (EVAP) canister purge tube from the intake manifold and the EVAP solenoid. Refer to Plastic Collar Quick Connect Fitting Service .
  11. Remove the fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement .
    12. Fig 5: Identifying Intake Manifold Lower Bolts
    GM1623769Courtesy of GENERAL MOTORS CORP.
  12. Remove the intake manifold lower bolts.
    13. Fig 6: View Of Intake Manifold
    GM1571773Courtesy of GENERAL MOTORS CORP.
  13. Remove the intake manifold upper bolt and nuts.
  14. Remove the intake manifold.
    15. NOTE: The intake manifold O-ring seals are reusable, only replace the seals if damage has occurred.
  15. Inspect the intake manifold O-ring seals.
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