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Home >> Chevrolet >> 2009 >> HHR SS, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Mechanical - 2.2L Or 2.4L) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Intake Manifold
    GM1571773Courtesy of GENERAL MOTORS CORP.
  1. Install NEW intake manifold O-ring seals if necessary.
  2. Install the intake manifold.
  3. Install the intake manifold upper bolt and nuts.
    4. Fig 2: Identifying Intake Manifold Lower Bolts
    GM1623769Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  4. Install the intake manifold lower bolts.

    Tighten:  Tighten the bolts/nuts to 10 N.m (89 lb in).

    5. Fig 3: Identifying EVAP Canister Purge Valve Tube
    GM1623766Courtesy of GENERAL MOTORS CORP.
  5. Install the fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement .
  6. Connect the EVAP canister purge tube to the intake manifold and the EVAP solenoid. Refer to Plastic Collar Quick Connect Fitting Service .
    7. Fig 4: Identifying Vacuum Brake Booster Hose
    GM1628035Courtesy of GENERAL MOTORS CORP.
  7. Install the vacuum brake booster hose to the intake manifold.
  8. Position the vacuum brake booster hose clamp at the intake manifold.
    9. Fig 5: Identifying Engine Harness Clips
    GM1627740Courtesy of GENERAL MOTORS CORP.
  9. Connect the fuel injector electrical connector clip (3) to the intake manifold.
  10. Install the oil level indicator tube. Refer to Oil Level Indicator and Tube Replacement .
  11. Raise and support the vehicle.
  12. Connect the engine harness clips (2 and 4) to the intake manifold.
  13. Lower the vehicle.
    14. Fig 6: Identifying TAC, Fuel Injector Harness & Generator Electrical Connectors
    GM1623764Courtesy of GENERAL MOTORS CORP.
  14. Connect the fuel injector electrical connector (2).
  15. Install the throttle body. Refer to Throttle Body Assembly Replacement .
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