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Home >> Chevrolet >> 2009 >> HHR SS, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Mechanical - 2.2L Or 2.4L) >> Repair Instructions - Off Vehicle >> Intake Manifold Installation

Intake Manifold Installation

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Intake Manifold Studs
    GM1403786Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  1. Install the intake manifold studs in the manifold face and tighten to 6 N.m (53 lb in).
    2. Fig 2: View Of Intake Manifold
    GM1867012Courtesy of GENERAL MOTORS CORP.
  2. Install a new intake manifold gasket on the intake manifold.
  3. Install the intake manifold.
  4. Install the intake manifold bolts and nuts. Follow the tightening sequence. Tighten the bolts and nuts to 10 N.m (89 lb in).
    5. Fig 3: View Of Fuel Injector Tip Insulators
    GM1867010Courtesy of GENERAL MOTORS CORP.
  5. Lubricate NEW fuel injector tip insulators with engine oil.
  6. Install NEW fuel injector tip insulators.
    7. Fig 4: View Of Fuel Rail Assembly
    GM1867008Courtesy of GENERAL MOTORS CORP.
  7. Lubricate the fuel injector oil rings with engine oil.
  8. Install the fuel rail assembly.
  9. Install the fuel rail fastener and tighten to 10 N.m (89 lb in).
    10. Fig 5: View Of Throttle Body
    GM1867007Courtesy of GENERAL MOTORS CORP.
  10. Install a new throttle body gasket.
  11. Install the throttle body.
  12. Install the throttle body bolts and tighten to 10 N.m (89 lb in).
    13. Fig 6: Identifying EVAP Canister Valve & Tube
    GM2128097Courtesy of GENERAL MOTORS CORP.
  13. Install the EVAP canister valve (2) and tighten to 25 N.m (18 lb ft).
  14. Install the EVAP canister valve tube (1).
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